Modular Aft Galley Lavatory Complex for Aircraft Cabin Optimization

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Widebody aircraft face challenges in optimizing cabin space for passenger seating due to oversized galleys and lavatory arrangements that encroach on seating area, particularly for passengers with reduced mobility who require more space to use lavatories comfortably.

Innovation Solution

A modular aft galley and lavatory complex is designed, where the galley structures include trolley bays, storage, and work surfaces, with a lavatory complex integrated into the galley extension, featuring dual lavatory units that can combine into a single space for accessibility, and deployable counters and work decks to optimize space usage and passenger comfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the galley complex is oversized to accommodate catering operations, then catering functionality is improved, but excess traffic in rear aisles occurs

Engineering Contradiction:
Improvecatering operation efficiencyVSAvoidaisle traffic flow
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The galley complex is divided into multiple workstations (forward, center, and aft workstations) with distinct functions. Each workstation has dedicated equipment and storage, allowing parallel operations by multiple crew members simultaneously. This segmentation improves catering productivity while organizing traffic patterns to reduce aisle congestion.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The galley complex utilizes three-dimensional space efficiently by incorporating vertical storage solutions, overhead racks, and multi-level work surfaces. Equipment is arranged to maximize use of available volume rather than just floor area, allowing comprehensive catering functionality without excessive horizontal footprint that would block aisles.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If lavatories are positioned forward and amidships to preserve aft cabin space, then seating capacity is improved, but accessibility for passengers with reduced mobility deteriorates

Engineering Contradiction:
Improvecabin seating spaceVSAvoidlavatory accessibility
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The lavatory incorporates movable and adjustable elements including fold-down seats, retractable mirrors, and adjustable handrails. These dynamic features allow the lavatory to adapt its configuration to accommodate passengers with reduced mobility, providing additional space and support mechanisms without permanently increasing the lavatory footprint.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The lavatory design modifies physical parameters such as door width, interior volume, and fixture positioning to improve accessibility. The door is widened beyond standard dimensions, and interior elements are positioned to maximize maneuvering space, allowing PRM passengers to enter and use facilities comfortably while maintaining compact overall dimensions.

Inventive Principle:
Principle #35Parameter changes

3Area of stationary object

If lavatory configuration prioritizes compactness to maximize cabin seating, then seating capacity is improved, but space for passengers with reduced mobility deteriorates

Engineering Contradiction:
Improvecabin seating areaVSAvoidlavatory usable space
Core Design Contradiction:
Area of stationary objectVSVolume of moving object

Solution Approach 1:

The lavatory employs nested storage solutions where compartments, shelves, and storage bins are integrated within each other to maximize storage capacity within limited volume. This allows comprehensive amenities and accessibility features to be incorporated without increasing the external dimensions of the lavatory.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

Fold-down seats and adjustable partitions allow the lavatory to dynamically expand its usable volume when needed for accessibility, then return to a compact configuration when not in use, maximizing both seating capacity and PRM accessibility throughout the flight.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3787970B1Aft complex galley and lavatory arrangement
Publication Date: 2024.12.25 BE AEROSPACE INC
  • EP3787970B1 patent drawingFigure 1
  • EP3787970B1 patent drawingFigure 2A
  • EP3787970B1 patent drawingFigure 2B

AI summary

A modular aft galley and lavatory complex is disclosed. The galley complex is situated aft of an aircraft passenger cabin and incorporates left-side, right-side, and aft galley structures together partially enclosing an interior workspace, the left-side and right-side galley structures separated by a center aisle. Each galley structure includes trolley bays capable of securing trolleys therewithin. Each trolley can be removed from its trolley bay into the interior workspace or central aisle for use in catering or service operations inflight. Each galley structure includes storage bays accessible from the Interior workspace. Between the upper and lower portions are flat workdecks and galley insert bays capable of accepting ovens, chillers, beverage makers, and other galley Insert devices. Either the left or right galley structure includes a lavatory complex adjacent to the passenger cabin, incorporating aft lavatory units and a galley extension housing additional storage and cart space.