Modular Garment Template with Adjustable Fabric Pieces
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Solution Overview
Problem
Current methods for manufacturing foundation garments and swimwear often result in poorly fitted products due to the difficulty in accurately measuring and accommodating the varied body shapes of women, leading to discomfort, support issues, and health problems like breast sag, pain, and posture issues, especially since standard sizes do not fit all women effectively.
Innovation Solution
A system and method involving a fabric template with interconnected bands forming a bandeau, suspender, girdle, and corset sections, along with pre-fabricated fabric pieces that can be adjusted to fit individual body contours, allowing for customizable garment creation, including bras, tops, and swimwear, to provide proper support and prevent disorders associated with insufficient breast support.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If standard sizes are used for garment manufacturing, then production efficiency is improved, but fitting accuracy deteriorates
Solution Approach 1:
The garment is divided into multiple adjustable sections (bands, panels, straps) that can be independently adjusted to fit different body contours. This segmentation allows a single standardized garment structure to adapt to various body shapes, resolving the contradiction between standardized production and individualized fit.
Solution Approach 2:
The garment incorporates adjustable elements such as movable straps, expandable panels, and reconfigurable bands that can be dynamically adjusted by the wearer. This dynamic adjustability enables the garment to transition from a generic standard size to a customized fit without requiring different production runs for each size.
2Manufacturing precision
If garments are made to fit individual body contours, then fitting accuracy is improved, but manufacturing complexity increases
Solution Approach 1:
By segmenting the garment into standardized modular components (bands, panels, fastening mechanisms), the design simplifies the manufacturing process while enabling customized fit. Each module can be produced using standard patterns and assembled in different configurations, reducing the complexity compared to custom-patterned garments.
Solution Approach 2:
The garment components are designed with universal applicability, where the same band or panel can be used across different garment types and body shapes. This universality reduces the variety of unique patterns and manufacturing processes required, thereby lowering overall manufacturing complexity while maintaining fitting accuracy.
3Reliability
If close body accommodation is provided, then support effectiveness is improved, but comfort deteriorates
Solution Approach 1:
The garment provides differentiated levels of support and comfort in different regions. For example, the bandeau section provides strong support for breast elevation, while the suspender and girdle sections provide graduated support. This local differentiation allows close body accommodation where needed while maintaining comfort in other areas through strategic placement of support elements.
Solution Approach 2:
The adjustable nature of the garment allows wearers to modify the tightness and support level in different body regions according to their comfort preferences. This dynamic adjustability enables optimization of the balance between support effectiveness and comfort for each individual wearer.
Data Source
Figure 1A~1C
Figure 2A~2D
Figure 2E
AI summary
A system for garment fitting and fabrication includes a fabric template and fabric pieces attachable to the template to form the garment. A method for garment fitting and fabrication includes draping pre-fabricated modular fabric pieces on a wearer.