Modular Gas Detector With Interchangeable Sensor Modules

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Solution Overview

Problem

Conventional gas detectors are limited in accommodating various gas detection methods due to their configuration, which only allows for the interchange of gas detection modules with the same external shape and integral housing.

Innovation Solution

A gas detector design that includes a main body with separable inflow and outflow channels, and two separable gas detection modules with interchangeable chambers, sensors, and sensor bases, allowing for different gas detection methods to be accommodated.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If gas detection modules with integral housings of the same external shape are used for interchangeability, then the device structure is simplified and ease of operation is improved, but the adaptability to various gas detection methods deteriorates

Engineering Contradiction:
Improveease of interchangeabilityVSAvoidadaptability to various gas detection methods
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The gas detection module is divided into separable components: a chamber, a sensor unit, and a sensor base. This segmentation allows each component to be independently designed and replaced, enabling interchangeability while accommodating different detection methods through various sensor units.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The chamber and sensor base are designed as universal components with standardized connection interfaces that can accommodate multiple types of sensor units. This allows a single chamber-sensor base assembly to work with different sensor units for various gas detection methods, achieving both interchangeability and versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If various gas detection methods are accommodated with different sensor configurations, then the adaptability is improved, but the device complexity increases

Engineering Contradiction:
Improveadaptability to various gas detection methodsVSAvoidstructural complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

By segmenting the module into chamber, sensor unit, and sensor base, the complexity is distributed across independent components. The standardized interfaces between segments reduce overall system complexity while allowing variety in the sensor unit component.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The chamber and sensor base are merged as a fixed assembly with standardized connection interfaces to the main body. This merging simplifies the overall structure by reducing the number of separate connection points while still allowing different sensor units to be integrated into the same chamber-sensor base assembly.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20250116643A1Gas Detector
Publication Date: 2025.04.10 RIKEN KEIKI KK
  • US20250116643A1 patent drawing
  • US20250116643A1 patent drawing
  • US20250116643A1 patent drawing

AI summary

A gas detector capable of accommodating various gas detection techniques is provided. The gas detector includes a main body; a first gas detection module that is separably disposed on the main body; and a second gas detection module that is separably disposed on the main body. The first gas detection module includes: a first chamber; a first gas sensor that is separably disposed on the first chamber; and a first sensor base that is separably disposed on the first gas sensor. Furthermore, the second gas detection module includes: a second chamber; and a second sensor unit that is separably disposed on the second chamber. The connection layout of the first gas detection module with respect to the main body is the same as the connection layout of the second gas detection module with respect to the main body.