Modular Gas Sensor Device With Segmented Power Architecture

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Solution Overview

Problem

Conventional gas detection systems installed underground cannot be replaced or inspected, making it impossible to monitor gas leaks continuously.

Innovation Solution

A sensor device and gas monitoring system that includes a sensor module with a gas sensor, processing circuit, communication module, and separate power sources, allowing for real-time detection and transmission of gas leaks to a gateway for external processing and reporting, enabling continuous monitoring and maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sensors are disposed underground in concrete in advance, then the sensor system is stable and protected, but it becomes impossible to replace or inspect the sensors

Engineering Contradiction:
Improvesensor stabilityVSAvoidsensor replaceability
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The sensor system is divided into modular components: sensor modules, communication modules, and power sources. Each sensor module can be independently replaced without affecting other components, enabling maintenance while maintaining system stability during operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from a static embedded sensor configuration to a dynamic modular architecture where components can be dynamically replaced and reconfigured. Sensor modules are designed to be interchangeable, allowing inspection and replacement while the system remains operational.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If a single integrated power source is used for the entire sensor device, then the device structure is simple, but it becomes impossible to maintain the device when the power source fails

Engineering Contradiction:
Improvepower source structureVSAvoidpower source maintainability
Core Design Contradiction:
Device complexityVSEase of repair

Solution Approach 1:

The power supply system is segmented into multiple independent power sources, each dedicated to specific modules (sensor module power source, communication module power source). This modular power architecture allows individual power sources to be replaced without affecting other system components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different power sources are assigned to different functional modules based on their specific power requirements and operational characteristics. Each module has its own power source optimized for its function, enabling localized maintenance and replacement.

Inventive Principle:
Principle #3Local quality

3Reliability

If conventional gas detection systems are installed underground, then they provide gas leak detection capability, but they cannot monitor gas leaks at all times due to inability to inspect or replace sensors

Engineering Contradiction:
Improvegas leak detection capabilityVSAvoidcontinuous monitoring capability
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The system performs preliminary actions by implementing a modular architecture with replaceable sensor modules and independent power sources before failures occur. This design enables proactive maintenance and ensures continuous operational capability by allowing quick replacement of failed components.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system maintains continuous gas leak monitoring capability through modular redundancy. When one sensor module fails, it can be replaced without interrupting overall system operation, ensuring uninterrupted detection coverage and continuous useful action.

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentUS11788999B2Sensor device and gas monitoring system
Publication Date: 2023.10.17 NUVOTON TECH CORP JAPAN
  • US11788999B2 patent drawing
  • US11788999B2 patent drawing
  • US11788999B2 patent drawing

AI summary

A gas monitoring system includes at least one sensor device that detects gas and outputs a detection result; and a gateway that receives the detection result. The at least one sensor device includes a sensor module having a gas sensor that detects gas; an analog-to-digital (A/D) converter that processes the detection result outputted from the gas sensor; a communication module that communicates with the sensor module and transmits information processed by the A/D converter exteriorly of the at least one sensor device; a power source that is an electric power source of the sensor module; and a power source that is an electric power source of the communication module.