Modular Gate Post Bearing Frame with Reinforced Functional Cut-Outs
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Solution Overview
Problem
Existing gate posts are limited in modularity and require large stock variations due to different configurations for support and free gate posts, with limited space for functional components and difficulty in changing them.
Innovation Solution
A gate post design featuring a bearing frame with preformed cut-outs and diagonal buttresses, allowing for a single design to be used for both support and free gate posts, and enabling easy mounting of functional components without reducing rigidity.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a single gate post design is used for both support and free gate posts, then stock requirements are reduced and versatility is improved, but the ability to support closure members and accommodate functional components is limited
Solution Approach 1:
The gate post is divided into distinct functional modules: a bearing frame for structural support, a functional component holder for accessories, and a closure member interface. This segmentation allows each part to be optimized independently while maintaining overall versatility.
Solution Approach 2:
The bearing frame is designed with universal features including a standardized closure member interface and a functional component holder with multiple mounting positions, enabling the same gate post design to serve both support and free gate post functions while accommodating various functional components.
2Adaptability or versatility
If multiple gate post configurations are maintained to meet different consumer needs, then adaptability is improved, but device complexity and stock requirements increase
Solution Approach 1:
A universal gate post design is implemented featuring a standardized bearing frame with a functional component holder that can accommodate different functional components (access control, lighting, identification) without requiring different gate post models, thereby reducing stock variations while maintaining configuration variety.
Solution Approach 2:
The functional component holder is designed with adjustable and removable features, allowing the configuration of functional components to be dynamically changed based on consumer needs without replacing the entire gate post structure.
3Adaptability or versatility
If functional components are integrated into the gate post, then versatility is improved, but manufacturing complexity and installation difficulty increase
Solution Approach 1:
Functional components are segregated into a separate functional component holder that attaches to the bearing frame, rather than being integrated into the main gate post structure. This reduces manufacturing complexity by allowing the bearing frame to be produced independently with standardized features.
Solution Approach 2:
The bearing frame is pre-configured with standardized mounting interfaces and a functional component holder during manufacturing, enabling easy attachment of functional components during installation without requiring complex field modifications or custom fabrication.
4Ease of operation
If cut-outs are provided in the bearing frame for functional components, then ease of installation is improved, but strength and rigidity are reduced
Solution Approach 1:
The bearing frame employs local reinforcement at the cut-out locations, where additional material or structural features are applied specifically at the openings to maintain strength and rigidity in those localized areas while preserving the overall lightweight design and ease of installation.
Data Source
Figure 1A
Figure 1B
Figure 2~3
AI summary
A gate post (2, 4) extending in an upright direction and comprising a bearing frame configured for supporting a gate (3). The bearing frame comprises: a gate facing side wall and an opposite side wall; and a front wall and a back wall. At least one of the front wall and the back wall comprises a substantially planar area provided with a plurality of cut-outs configured to receive a functional component, wherein a diagonal buttress is provided in each cut-out, the diagonal buttresses being integrally formed with the remainder of the front wall.