Modular Autonomous Gift Wrapping Machine for Cuboid Objects
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Solution Overview
Problem
Existing gift wrapping machines are large, slow, expensive to maintain, and struggle with wrapping boxes of varying dimensions, particularly in terms of efficient adhesive application and automated wrapping processes.
Innovation Solution
A modular gift wrapping machine that includes a user interface, object platform, paper roll, and various sub-assemblies for dimension calculation, paper handling, box positioning, wrapping, taping, and waste management, allowing for the autonomous wrapping of cuboid objects of arbitrary sizes without tilting or inverting them.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If existing gift wrapping machines are used, then wrapping function is provided, but the machines are large, slow, and expensive to maintain
Solution Approach 1:
The wrapping machine is divided into six independent functional modules: advertising module, paper handling module, box positioning module, wrapping chamber, taping area, and waste management area. Each module performs a specific function and can operate independently, enabling compact integration while maintaining high productivity and reducing maintenance complexity through modular design.
2Adaptability or versatility
If existing gift wrapping machines are used, then wrapping function is provided, but they struggle with boxes of varying dimensions
Solution Approach 1:
The machine incorporates dynamic adjustment mechanisms including an adjustable positioning assembly with movable components that can adapt to different box dimensions, and a dimension selection assembly with shim stacks that can be configured based on measured box dimensions. This enables the machine to efficiently wrap boxes of varying sizes while maintaining high productivity through automated adaptation.
3Extent of automation
If existing gift wrapping machines are used, then wrapping function is provided, but adhesive application is difficult to automate
Solution Approach 1:
The taping area module is designed to automatically apply adhesive tape to wrap boxes without requiring complex automated adhesive application systems. The modular design allows for simple, reliable tape application mechanisms that integrate seamlessly with the overall automation system, reducing complexity while maintaining high automation extent.
4Ease of operation
If manual gift wrapping is used, then flexibility is maintained, but labor intensity is high and skill is required
Solution Approach 1:
The machine replaces manual mechanical wrapping operations with an automated robotic system that uses cameras for object detection and dimension measurement, and electronic control systems for coordinating the wrapping process. This substitution eliminates the need for skilled manual labor while maintaining ease of operation through automated control, significantly increasing productivity.
Data Source
AI summary
An automation or robotics application to wrap objects that are cuboid-shaped and may have an arbitrary size. The machine includes a first module for advertising, dimensioning, and user interfacing. A second module is provided for wrapping paper handling. A third module provides a platform and object alignment assembly. A fourth module provides a gift wrapping chamber. A fifth module provides a taping and dispensing area. A sixth module provides a waste management area. The wrapping machine is configured to autonomously wrap the object and to deliver the fully wrapped object back to original position of the platform.