Modular grill and burn barrel

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing grills and barbeques lack modular functionality and versatility, limiting their ability to transition between cooking devices with a grate and open flame configurations, and do not provide features for social enjoyment or efficient heat management.

Innovation Solution

A modular grill system comprising a cylindrical-shaped barrel with an exterior and interior wall, a locking lid, a tripod for suspension, and a pulley system for adjusting the lid and fire pan, allowing for vertical movement of components and customizable heat control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a traditional grill design is used, then the structure is simple, but the functionality is limited and cannot transition between cooking modes

Engineering Contradiction:
Improvecooking mode transitionVSAvoidmodular component system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The grill is divided into separate modular components including a removable insert with flange, barrel, lid, and stand. This segmentation allows the insert to be removed for open flame cooking while the barrel and lid remain for grate cooking, enabling transition between cooking modes without increasing overall system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The barrel and lid are designed to serve multiple functions: they can accommodate both the insert for controlled cooking and operate as an open flame burner when the insert is removed. The stand provides both structural support and suspension capability, making the system universally applicable to different cooking styles.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If a fixed grate configuration is used, then the device is simple, but it cannot provide open flame social enjoyment

Engineering Contradiction:
Improveopen flame configurationVSAvoidremovable insert system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The insert is designed to be easily removed from the barrel by lifting it out through the top opening. When removed, the barrel provides an open flame configuration for social enjoyment. The flange on the insert ensures proper positioning during removal and reinstallation, maintaining simplicity while enabling open flame mode.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If the lid is fixed in position, then the structure is simple, but it cannot be adjusted for different cooking heights and heat management

Engineering Contradiction:
Improvelid adjustmentVSAvoidpulley system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The lid is converted from a fixed component to a dynamic, adjustable component through the pulley system. The pulley allows the lid to be easily raised and lowered to different heights, enabling heat management and adjustment for different cooking requirements. The mechanical advantage of the pulley system makes the adjustment easy to operate despite adding some complexity.

Inventive Principle:
Principle #15Dynamics

4Ease of operation

If the fire pan is fixed in position, then the structure is simple, but it cannot provide adjustable heat control for different cooking needs

Engineering Contradiction:
Improveheat control adjustmentVSAvoidadjustable fire pan system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The fire pan is converted from a fixed component to an adjustable component that can be moved vertically along the barrel interior. This dynamic positioning allows users to adjust the fire pan height to control heat intensity and distribution, providing versatile heat management for different cooking needs while maintaining relatively simple operation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables versatile cooking options, including grilling and smoking, while providing a social fire pit and efficient heat management through adjustable ventilation and suspension, enhancing user experience and cooking flexibility.

Implementation Method 1

a pulley system for adjusting the lid and fire pan, allowing for vertical movement of components

Methodology Applied
Scientific EffectPulley: Pulley

Implementation Method 2

a tripod for suspension

Methodology Applied
Scientific EffectSuspension: Suspension

Data Source

PatentUS20250280997A1Modular grill and burn barrel
Publication Date: 2025.09.11 BURCH BARREL LLC
  • US20250280997A1 patent drawing
  • US20250280997A1 patent drawing
  • US20250280997A1 patent drawing

AI summary

A container suitable for capturing fire, the container comprising an outer housing having an open top and a closed bottom, an inner fire-containing receptacle fitting within the outer housing, a grate, and a system to raise or lower one of the grate or fire-containing receptacle; the container comprising a lid fashioned to engage with the open top of the outer housing; and a tripod stand capable of suspending the container and comprising a lift system engaged to the lid to operate the lid from a position engaged with the open top to a position disengaged from the open top.