Modular Grill and Side Cart Connection for Tool-Free Assembly
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Solution Overview
Problem
Existing grill systems are often difficult to assemble, require numerous components, and can be cumbersome to set up and transport, lacking flexibility and ease of use.
Innovation Solution
A modular grill system comprising a grill assembly and side assemblies, where the grill assembly includes a burner box with a first connection structure and the side assemblies include top caps with corresponding connection structures, allowing for easy coupling and decoupling without the need for tools.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If traditional grill systems are used, then structural stability is improved, but assembly complexity and setup time increase
Solution Approach 1:
The grill system is divided into modular components (burner box, side assemblies, top caps) that can be independently manufactured and assembled. Each module has standardized connection structures that simplify assembly while maintaining overall structural stability through the interconnected modular design.
2Ease of operation
If modular design is implemented, then ease of assembly is improved, but connection strength may worsen
Solution Approach 1:
Multiple connection functions are merged into a single integrated connection structure. The connection structure combines alignment features, securing mechanisms, and structural support elements into one unified component that provides both ease of assembly and strong connections simultaneously.
3Adaptability or versatility
If permanent outdoor grill installations are used, then functionality and customization are improved, but portability and flexibility worsen
Solution Approach 1:
The grill system transitions from a static permanent installation concept to a dynamic modular system. The modular components can be easily assembled and disassembled, allowing the system to adapt between permanent and temporary installations, providing both customization and portability.
4Weight of moving object
If foldable stands are used, then portability is improved, but setup complexity and space requirements worsen
Solution Approach 1:
The complex foldable stand mechanism is extracted and replaced with a simpler modular cart-based support system. The support function is separated from the main grill structure, allowing independent optimization of each component for ease of assembly and portability.
Data Source
AI summary
Embodiments herein relate to grill systems. In an embodiment, a grill system is included. The grill system having a grill assembly and a first side assembly. The grill assembly can include a grill cart and a burner box configured to couple to a top portion of the grill cart. The burner box can include a first connection structure. The first side assembly that can include a first side cart and a first top cap configured to couple to a top portion of the first side cart. The first top cap can include a second connection structure. The first connection structure and the second connection structure mate together to couple the grill assembly to the first side assembly. Other embodiments are also included herein.