Modular Grow Light Fixture With Interchangeable LEDs and Beam Angle Control

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Solution Overview

Problem

Existing agricultural lighting systems in controlled environment agriculture (CEA) are inflexible, energy-inefficient, and complex, leading to suboptimal plant growth, uneven light distribution, and high operational costs, while failing to mimic natural light patterns and requiring extensive rewiring for upgrades.

Innovation Solution

A modular lighting fixture with adjustable LED strips and a stroboscopic light source, powered by a dual power system, allowing for customizable light management, including beam angle adjustment, interchangeable LED strips, and synchronized operation with a control network for optimized plant growth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fixed lighting setup with high-pressure sodium lamps and metal halide fixtures is used, then plant growth can be supported, but energy consumption increases and operational costs rise

Engineering Contradiction:
Improveplant growth supportVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The lighting system is divided into modular fixtures that can be independently controlled and configured. Each fixture contains multiple LED modules that can be separately adjusted, allowing selective illumination of different plant zones based on their specific growth requirements, thereby reducing overall energy consumption while maintaining effective plant growth support.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system enables dynamic adjustment of lighting parameters including intensity, spectrum, and duration to match plant growth stages and environmental conditions. This parameter optimization ensures energy-efficient operation by providing only the necessary light conditions required for photosynthesis and growth, eliminating wasteful over-illumination.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a fixed lighting setup is used, then lighting coverage is provided, but flexibility to cater to diverse light requirements of different plant species is limited

Engineering Contradiction:
Improvelighting coverageVSAvoidflexibility for diverse plant species
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The lighting system transitions from a static configuration to a dynamic, adjustable setup where each modular fixture can independently control intensity, spectrum, and timing. This dynamic capability allows real-time adaptation to diverse plant species requirements and growth stages while maintaining comprehensive lighting coverage across the growing area.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The modular lighting fixtures are designed with universal applicability, capable of serving multiple plant species and growth stages through adjustable parameters. The same fixture can be reconfigured to meet the specific needs of different plants, eliminating the requirement for separate specialized lighting systems for each plant type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If a fixed lighting setup is used, then lighting infrastructure is established, but ability to adjust light intensity and direction results in uneven light distribution

Engineering Contradiction:
Improvelighting infrastructureVSAvoiduniformity of light distribution
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The lighting infrastructure is segmented into multiple independently controllable modular fixtures with adjustable directional capabilities. This segmentation allows precise targeting of light to specific plant locations, ensuring uniform distribution by preventing both over-illumination and under-illumination zones through localized intensity and angle adjustment.

Inventive Principle:
Principle #1Segmentation

4Reliability

If traditional lighting components are replaced or upgraded, then system performance can be improved, but extensive rewiring and technical expertise are required

Engineering Contradiction:
Improvesystem performanceVSAvoidcomplexity of replacement or upgrading
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The lighting system is organized into modular fixtures with standardized interfaces that can be independently replaced or upgraded without affecting other components. This modular architecture eliminates extensive rewiring requirements, as each module is self-contained with integrated power and control connections, allowing facility managers to perform maintenance and upgrades with minimal technical expertise.

Inventive Principle:
Principle #1Segmentation

5Reliability

If high-intensity lighting is used to support plant growth, then photosynthesis is enhanced, but heat generated becomes detrimental to plant health

Engineering Contradiction:
Improvephotosynthesis enhancementVSAvoidheat damage to plants
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system optimizes the spectral parameters of LED lighting to maximize photosynthetically active radiation (PAR) output while minimizing infrared heat emission. By adjusting the light spectrum to match plant absorption peaks and using pulsed illumination patterns, the system enhances photosynthesis efficiency while reducing thermal load on plants to prevent heat-related damage.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modular system provides energy-efficient, adaptable lighting that mimics natural light patterns, enhances plant growth, and reduces operational complexity, enabling precise spectrum customization and uniform light distribution across various growth stages.

Implementation Method 1

an adjustable and interchangeable light-emitting diode (LED), integrated with a pulsed light source

Methodology Applied
Scientific EffectLight-emitting diode (LED): Light Emitting Diode

Implementation Method 2

The LED strip can be mounted to the beam and can be in wired electrical communication with the fastener. The first power source can be in wired electrical communication with the first connector and the second connector. The first power source can power the LED strip.

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 3

The stroboscopic light source can be disposed adjacent to the elongate body and the second power source can be in wired electrical communication with the stroboscopic light source.

Methodology Applied
Scientific EffectStroboscopic light source: Stroboscopic Effect

Data Source

PatentUS12490364B2Modular lighting fixture, system, and method for optimized plant growth in controlled environments
Publication Date: 2025.12.02 NEOTEK INC
  • US12490364B2 patent drawing
  • US12490364B2 patent drawing
  • US12490364B2 patent drawing

AI summary

A modular lighting fixture for controlled environment agriculture includes an elongate body with first and second connectors at opposite ends, and end plates having opposite low voltage charges. The fixture includes a beam removably coupled to the end plates via electrically conductive fasteners, with LED strips mounted to the beam and in wired electrical communication with the electrically conductive fasteners. A first power source powers the LED strips through the end plates, while a separate second power source operates a stroboscopic light source. The system enables easy LED strip interchangeability, adjustable beam angles for optimized light distribution, and dimming capabilities through a primary voltage circuit. The stroboscopic light source provides high-intensity illumination across an extensive spectrum range while operating at a reduced wattage.