Modular Guard Rail System with Adjustable Supports

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Solution Overview

Problem

Conventional guard rail systems for construction sites lack versatility, ease of installation, and adaptability to different site requirements, compromising safety and functionality.

Innovation Solution

A modular guard rail system comprising interconnected sections with specialized components like end caps and adjustable supports, allowing for easy assembly, versatile configuration, and adaptability to various site conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional guard rail systems are used, then basic barrier function is provided, but versatility and adaptability to different site requirements are limited

Engineering Contradiction:
Improveadaptability to different site requirementsVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The guard rail system is divided into modular sections that can be independently configured and assembled. Each section contains standardized components (posts, rails, connectors) that can be combined in various arrangements to adapt to different site geometries and height requirements without requiring a completely different system design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system employs universal connecting mechanisms and standardized interface components that allow the same basic elements to serve multiple functions - creating barriers at different heights, forming corners, connecting to various support structures, and adapting to different ground conditions. This multi-functionality achieves versatility without proportionally increasing system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If conventional guard rail systems are used, then basic safety barrier is provided, but ease of installation is compromised

Engineering Contradiction:
Improveease of installationVSAvoidsafety reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

Components are pre-assembled and pre-configured during manufacturing with standardized connection interfaces and pre-applied protective coatings. Connectors are pre-positioned on posts, and rails are pre-drilled with alignment features, allowing workers to simply connect components rather than perform complex field assembly operations, thereby maintaining safety reliability while dramatically improving ease of installation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Specialized connector components act as intermediaries between structural elements and guard rail components. These connectors provide standardized, tool-friendly interfaces that simplify the connection process while ensuring reliable load transfer and secure attachment, bridging the gap between ease of assembly and safety reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If modular guard rail sections are used for easy assembly, then ease of installation is improved, but structural strength and stability may be compromised

Engineering Contradiction:
Improveease of assemblyVSAvoidstructural strength
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

Multiple structural functions are merged into single integrated components. For example, connectors simultaneously provide mechanical attachment, structural bracing, and alignment functions. Posts are designed with integrated base plates and mounting features that combine foundation attachment and rail support functions, maintaining structural strength while reducing the number of separate assembly operations required.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system utilizes composite construction approaches combining different materials with complementary properties - such as steel posts for structural strength, aluminum rails for corrosion resistance and weight reduction, and engineered polymer connectors for durability and ease of assembly. This composite material strategy maintains or enhances structural strength while facilitating easier assembly operations.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20250043580A1Simply Safe Bracket
Publication Date: 2025.02.06 CONLEY SHAWN
  • US20250043580A1 patent drawing
  • US20250043580A1 patent drawing
  • US20250043580A1 patent drawing

AI summary

The present invention discloses an improved guard rail system for construction sites. The system comprises interconnected guard rail sections with specialized components such as end caps, and adjustable supports. The guard rail system provides enhanced safety and functionality by offering easy assembly, adaptability to different site requirements, and stability on uneven surfaces. The invention provides a secure barrier and prevents falls and accidents on construction sites.