Modular Handguard Power Distribution for Firearm Accessories

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing weapon platforms lack an integrated and efficient electrical power distribution system that allows for modular accessory mounting and interchangeable power sources, limiting the versatility and functionality of firearm-mounted accessories.

Innovation Solution

A modular weapon platform with a handguard assembly featuring a power supply system that includes a battery box and flexible circuitry, allowing for interchangeable batteries and accessory devices, such as flashlights and grenade launchers, to be easily attached and powered, with a flexible circuit substrate for electrical connectivity and a removable handgrip for axial positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If an integrated electrical power distribution system is implemented in a weapon platform, then the versatility and functionality of firearm-mounted accessories is improved, but the device complexity increases

Engineering Contradiction:
Improveversatility of firearm-mounted accessoriesVSAvoidcomplexity of power distribution system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The power distribution system is segmented into modular components including a power supply module with interchangeable batteries, a handguard assembly with integrated circuitry, and separate accessory mounting interfaces. This segmentation allows independent replacement and maintenance of components while maintaining overall system functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The handguard assembly serves multiple functions: it provides structural support, integrates electrical power distribution through conductive rails and connectors, offers accessory mounting capabilities via rail interfaces, and enables interchangeable power sources. This multi-functionality reduces the need for separate dedicated components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If interchangeable power sources are implemented in the weapon platform, then the ease of maintenance and operation is improved, but the device complexity increases

Engineering Contradiction:
Improveease of power source replacementVSAvoidcomplexity of power supply system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The power supply system is designed with dynamic reconfigurability, allowing the operator to interchange batteries and power sources during operation. The system adapts to different power source configurations through automated detection and routing circuits that adjust electrical connections based on the installed power source type.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system includes self-diagnostic and self-configuring capabilities where the circuitry automatically detects the installed power source, establishes appropriate electrical connections through the conductive rails, and routes power to connected accessories without requiring manual configuration by the operator.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If modular accessory mounting is implemented on the handguard, then the adaptability of the weapon system is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvemodular accessory mounting capabilityVSAvoidprecision of rail interface alignment
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The accessory mounting system is divided into standardized rail segments with defined mechanical interfaces and tolerance zones. Each rail section incorporates alignment features and mounting positions that accommodate various accessory types while maintaining functional precision within acceptable ranges.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rail interfaces are designed as universal mounting systems that accommodate multiple accessory types through standardized attachment mechanisms. The conductive rails simultaneously serve as both mechanical mounting structures and electrical power distribution pathways, integrating structural and electrical functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3405742B1Modular powered platform for weapon
Publication Date: 2024.11.13 WILCOX IND CORP CORP
  • EP3405742B1 patent drawingFigure 1
  • EP3405742B1 patent drawingFigure 2
  • EP3405742B1 patent drawingFigure 3

AI summary

A system for mounting an accessory device on a firearm includes a longitudinally extending handguard affixed to the firearm. The handguard is configured to support the accessory device and includes an upper portion and a lower portion. At least one electrical connector is disposed on each of the upper portion and the lower portion. A power supply is supported on the handguard and circuitry is disposed between the upper portion and the lower portion. The circuitry electrically couples the power supply to the at least one electrical connector disposed on each of the upper portion and the lower portion. In a further aspect, a modular weapon system is provided.