Modular Handhole Assembly With Tongue-and-Groove Wall Joints

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Solution Overview

Problem

Large telecommunication handholes are bulky and heavy, making them difficult to store, ship, and install, often requiring multiple users or heavy equipment for installation.

Innovation Solution

A handhole design featuring a first wall with a groove and an opening, and a second wall with a joint portion that extends into the groove, allowing the walls to connect via a tongue and groove joint, enabling direct coupling and reducing the need for cross-bracing, and allowing for separate transportation and assembly of the walls.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the handhole is designed as a large integrated structure, then the structural integrity is improved, but the weight and bulkiness increase making installation difficult

Engineering Contradiction:
Improvestructural integrityVSAvoidhandhole weight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The handhole is divided into multiple separate wall components (first wall, second wall, third wall, fourth wall) that can be manufactured and transported independently. These segments are then assembled on-site using joint portions with grooves and members to form the complete handhole structure, reducing the weight and bulk of individual transport units while maintaining overall structural integrity through the joint design.

Inventive Principle:
Principle #1Segmentation

2Strength

If the handhole is designed as a large integrated structure, then the structural integrity is improved, but the storage and shipping efficiency decrease

Engineering Contradiction:
Improvestructural integrityVSAvoidhandhole volume
Core Design Contradiction:
StrengthVSVolume of moving object

Solution Approach 1:

The handhole structure is segmented into multiple wall components that can be stored and shipped separately in compact configurations. The joint portions with grooves and extendable members enable these separate components to be assembled into the complete handhole structure at the installation site, optimizing storage and shipping volume while preserving structural integrity.

Inventive Principle:
Principle #1Segmentation

3Strength

If multiple users or heavy equipment are used for installation, then the structural integrity is ensured, but the installation complexity and cost increase

Engineering Contradiction:
Improvestructural integrityVSAvoidinstallation complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The handhole is segmented into manageable wall components with integrated joint portions that include grooves and extendable members. This segmentation allows for simplified on-site assembly where components can be connected through the joint mechanisms without requiring heavy equipment or multiple users, reducing installation complexity while maintaining structural integrity through the joint design.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20240417948A1On-site assembled handholes
Publication Date: 2024.12.19 AFL COMM LLC
  • US20240417948A1 patent drawing
  • US20240417948A1 patent drawing
  • US20240417948A1 patent drawing

AI summary

A handhole is provided, the handhole including a first wall and a second wall. The first wall includes a first joint portion forming a groove and an opening extending along a vertical direction. The second wall includes a second joint portion including a member extendable into the groove through the opening at the first joint portion. The first wall and the second wall are connectable together at the first joint portion and the second joint portion.