Headboard

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Solution Overview

Problem

Conventional headboards are large, heavy, and difficult to disassemble, leading to increased shipping and storage costs due to their size, and existing solutions that reduce size compromise structural strength.

Innovation Solution

A modular headboard design with detachable sections and accommodating grooves allows for efficient disassembly and reassembly, maintaining structural strength while minimizing packaging size, using an I-shaped splicing seam and interchangeable components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the headboard is designed as an integral structure, then the structural strength is ensured, but the packaging size and weight increase, leading to higher shipping and storage costs

Engineering Contradiction:
Improvestructural strengthVSAvoidpackaging size
Core Design Contradiction:
StrengthVSVolume of stationary object

Solution Approach 1:

The headboard is divided into multiple detachable sections (first headboard section, second headboard section, third headboard section, fourth headboard section) connected by connecting members. This segmentation allows the headboard to be disassembled into smaller components for compact packaging, reducing the packaging volume while maintaining structural strength through the connection system.

Inventive Principle:
Principle #1Segmentation

2Volume of stationary object

If the headboard is divided into multiple pieces to reduce packaging size, then shipping convenience is improved, but the structural strength and stability are compromised

Engineering Contradiction:
Improvepackaging sizeVSAvoidstructural strength
Core Design Contradiction:
Volume of stationary objectVSStrength

Solution Approach 1:

Accommodating grooves are pre-formed in the headboard sections to receive and securely hold the connecting members before assembly. This preliminary preparation ensures that when the sections are assembled, the connecting members are properly positioned and secured, maintaining structural strength without requiring complex assembly procedures.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The connecting members are inserted into accommodating grooves that are formed within the headboard sections themselves. This nesting arrangement integrates the connection system within the headboard structure, providing secure mechanical coupling that maintains structural integrity while allowing disassembly for compact packaging.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Length of stationary object

If the support columns are made taller to reduce headboard height, then the overall size is reduced, but the structural support and strength of the support columns are adversely affected

Engineering Contradiction:
Improveheadboard heightVSAvoidsupport column strength
Core Design Contradiction:
Length of stationary objectVSStrength

Solution Approach 1:

The support columns are divided into multiple sections (first support column section, second support column section, third support column section, fourth support column section) that can be detachably assembled. This segmentation allows the use of shorter individual sections while maintaining the overall height and structural support function through the cumulative effect of multiple sections connected together.

Inventive Principle:
Principle #1Segmentation

4Stability of the object's composition

If conventional headboards are used, then structural integrity is maintained, but disassembly and assembly are inconvenient and require larger storage space

Engineering Contradiction:
Improvestructural integrityVSAvoiddisassembly and assembly convenience
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The headboard transitions from a static integral structure to a dynamic modular structure with detachable connections. The connecting members can be easily inserted and removed from the accommodating grooves, allowing the headboard to be disassembled and reassembled as needed while maintaining structural integrity when assembled, thus improving ease of operation for disassembly and assembly.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11980293B2Headboard
Publication Date: 2024.05.14 YICHUN YUHONG FURNITURE CO LTD
  • US11980293B2 patent drawing
  • US11980293B2 patent drawing
  • US11980293B2 patent drawing

AI summary

A headboard includes a first headboard, a second headboard, a third headboard, and a fourth headboard. The first headboard includes a first panel and a first accommodating groove formed on a back of the first panel. The second headboard is detachably connected to the first headboard and includes a second panel and a second accommodating groove formed on a back of the second panel. The third headboard is detachably connected to one side of the first headboard and/or the second headboard. The third headboard defines a third accommodating groove. The fourth headboard is detachably connected to the other side of the first headboard and/or the second headboard. A size of the first accommodating groove is same as a size of the second accommodating groove. A size of the third headboard is mirror-symmetrical to a size of the fourth headboard.