Modular Heating Module Design for Multi-Fuel Cooking Apparatus

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Solution Overview

Problem

Conventional barbeque grills are limited in their ability to switch between different heat sources, such as charcoal, flammable gas, and wood, requiring multiple grills to achieve various cooking characteristics, which is inconvenient and restrictive.

Innovation Solution

A cooking apparatus with a modular design that allows for easy exchange of heating modules, enabling the use of different heat sources like flammable gas, charcoal, and wood within a single unit, utilizing a twist-and-engage mechanism for secure coupling and decoupling of the heating modules.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a barbeque grill is designed for a specific heat source (charcoal or gas), then it can provide consistent cooking performance with that heat source, but it cannot be used with other heat source types

Engineering Contradiction:
Improvecooking performance consistencyVSAvoidheat source compatibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The grill system is divided into separate functional modules: a permanent grill body and interchangeable heating modules. Each heating module is designed as an independent unit that can be removed and replaced. This segmentation allows the grill body to remain universal while individual heating modules are optimized for specific heat sources (charcoal, gas, wood), resolving the contradiction between specialized performance and general compatibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The grill body is designed with universal features including a standardized mounting interface, adjustable racks, and a cooking chamber that can accommodate different heating module types. This universality allows a single grill body to support multiple heating module variants, enabling the user to switch between different heat sources while maintaining consistent cooking performance through the standardized design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple specialized grills are obtained to achieve various cooking characteristics, then each grill can be optimized for its specific heat source, but it increases the number of devices needed and storage space required

Engineering Contradiction:
Improveheat source optimizationVSAvoidnumber of grills required
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple heating modules (charcoal module, gas module, wood module) are merged into a single grill system through a common mounting interface. Instead of requiring separate grills for each heat source type, the user can keep multiple heating modules and swap them into one grill body, effectively combining the functionality of multiple specialized grills into a single device while maintaining heat source optimization.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If a heating module is made removable and interchangeable, then versatility with different heat sources is achieved, but the coupling mechanism must be reliable to prevent accidental detachment

Engineering Contradiction:
Improveheat source interchangeabilityVSAvoidheating module attachment security
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The coupling mechanism is extracted as a separate, dedicated component rather than being integrated into the heating module itself. The mounting interface includes standardized features on both the grill body and heating module that work together to provide secure attachment. This separation allows the coupling mechanism to be optimized specifically for reliability while maintaining interchangeability.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design provides flexibility in cooking techniques by allowing a single cooking apparatus to utilize various heat sources, eliminating the need for multiple grills and enhancing cooking versatility.

Implementation Method 1

The heating module may be configured to generate heat using at least one of a flammable gas, charcoal, pellets, or wood

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS11692715B2Cooking apparatus having changeable heat source
Publication Date: 2023.07.04 REMINGTON DAVID TRAVIS
  • US11692715B2 patent drawing
  • US11692715B2 patent drawing
  • US11692715B2 patent drawing

AI summary

A cooking apparatus may include a cooking chamber at least partially defining an interior volume and a substantially open upper portion. The cooking chamber may include a side wall at least partially defining a lower portion of the cooking chamber. The cooking apparatus may also include a lid configured to substantially close the upper portion of the cooking chamber. The cooking apparatus may further include a heating module configured to be coupled to, and removed from, at least one of the side wall or the lower portion of the cooking chamber. The heating module may be configured to provide a source of heat for the cooking apparatus, and, in some examples, the heating module may be configured to generate heat using at least one of a flammable gas, charcoal, pellets, or wood.