Modular HMI Module With Universal Interfaces For External Tools
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Solution Overview
Problem
Existing human-machine interface (HMI) systems lack a modular design that allows seamless integration and connection with various external application units, such as hand-held power tools, limiting their versatility and ease of assembly.
Innovation Solution
A modular HMI module with mechanical interfaces, optical indicating devices, communication units, sensor units, storage, and rechargeable batteries, enabling connection to multiple external application units through mechanical, wireless, or wired interfaces, and adaptable optical indications based on tool functionality.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If HMI systems use a fixed non-modular design, then the system structure is simple, but the versatility and adaptability to different external application units is limited
Solution Approach 1:
The HMI system is divided into separate modular components including a control unit, display unit, and interface modules that can be independently configured and connected to different external application units. This segmentation enables versatility while maintaining manageable system complexity through standardized connection protocols.
Solution Approach 2:
The HMI module incorporates universal mechanical interfaces and communication protocols that enable a single HMI unit to connect with and control multiple types of external application units. The interface design includes standardized mechanical connection elements and data transmission protocols that work across different tool types, achieving multi-functionality without requiring separate HMI systems for each application.
2Adaptability or versatility
If HMI modules are designed for seamless integration with various external units, then versatility is improved, but assembly complexity increases
Solution Approach 1:
The HMI system is divided into separate modular components including a control unit, display unit, and interface modules that can be independently configured and connected to different external application units. This segmentation enables versatility while maintaining manageable system complexity through standardized connection protocols.
Solution Approach 2:
The interface design employs homogeneous connection elements with standardized mechanical interfaces, electrical contacts, and data protocols. All HMI modules use the same interface type and connection methodology, allowing for consistent assembly procedures across different configurations and reducing assembly complexity despite the ability to integrate with various external units.
3Ease of manufacture
If mechanical interfaces are used for connection, then ease of assembly is improved, but the precision and reliability of connection may be compromised
Solution Approach 1:
The mechanical interface design combines multiple connection functions into a single integrated mechanism. The mechanical connection element simultaneously provides structural support, electrical contact alignment, and data transmission connection. This merging ensures that a single assembly action achieves reliable mechanical and electrical coupling without requiring separate precision alignment steps.
Solution Approach 2:
The interface design employs homogeneous connection elements with standardized mechanical interfaces, electrical contacts, and data protocols. All HMI modules use the same interface type and connection methodology, allowing for consistent assembly procedures across different configurations and reducing assembly complexity despite the ability to integrate with various external units.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Facilitates a modular structure for HMI modules to be easily assembled with different external units, enhancing versatility and simplifying assembly while providing real-time feedback and data transmission, improving operational efficiency and user interaction.
Implementation Method 1
An illumination device is to be understood to mean, in particular, a device that visually indicates information by the emission of visible light
Implementation Method 2
the optical indicating device is realized by an illumination device, a display or a projection device
Data Source
AI summary
In one embodiment, a system includes a HMI module. The HMI module includes a first external application unit that has first external application unit. The first external application unit has a first interface for the HMI module. The HMI module further includes a second external application unit that has a second interface for the HMI module. The HMI module can correspond with both the first interface and the second interface.


