Modular Hospital Panel With Honeycomb Core

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Solution Overview

Problem

Hospital environments, particularly operating theatres, require a flexible and customizable panelling system that integrates with air filtration, technical equipment, and aesthetic considerations to ensure efficiency, comfort, and safety, while conventional panels lack the necessary compatibility and adaptability.

Innovation Solution

A prefabricated modular panelling system featuring a sandwich structure with a lightweight aluminium honeycomb core, chamfered edges, and antibacterial paint, integrated with a support structure for secure and easy assembly, allowing for seamless integration with air systems and equipment, and facilitating flexibility and maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional panels are used in hospital environments, then the structure provides basic wall coverage, but the panels lack flexibility for integration with air filtration systems and technical equipment

Engineering Contradiction:
Improveintegration capability with air systems and equipmentVSAvoidpanel structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The panel is designed as a multi-functional integrated system where a single panel component incorporates mounting structures, sealing elements, and integration features for air filtration systems and technical equipment. This allows the same panel to serve both as a wall covering and as an integrated platform for hospital infrastructure systems, eliminating the need for separate mounting structures and reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If modular panels with complex integration features are used, then flexibility and adaptability improve, but manufacturing complexity and cost increase

Engineering Contradiction:
Improvecustomization capabilityVSAvoidprefabrication complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The panel system is divided into modular components that can be independently manufactured and then assembled. Each module contains specific integration features for different hospital systems (air filtration, electrical, medical gas), allowing standardized mass production of individual modules while maintaining high overall system customization capability through different module combinations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Integration features, mounting structures, and sealing elements are pre-installed on the panels during the manufacturing phase rather than being installed on-site. This preliminary action reduces on-site construction complexity and allows for quality-controlled manufacturing of integrated features, making the panels easier to assemble while maintaining high adaptability.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If panels are designed for easy assembly and disassembly, then flexibility for future modifications improves, but structural strength may be compromised

Engineering Contradiction:
Improveassembly and disassembly easeVSAvoidpanel structural strength
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The panel system employs dynamic connection mechanisms that provide rigid, strength-equivalent connections during normal operation but allow for controlled disassembly when modification is needed. The connection system transitions from a static permanent bond to a dynamic reversible connection, maintaining structural integrity during use while enabling future reconfiguration without compromising strength.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The structural support function and the reversible connection function are merged into a single integrated connection system. Rather than using separate permanent structural connections and separate removable mounting points, the design combines these functions into unified connection elements that provide both structural strength and reconfigurability, eliminating the trade-off between strength and ease of assembly.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If integrated design is implemented across all hospital systems, then functionality and safety improve, but coordination complexity and communication requirements increase

Engineering Contradiction:
Improvehospital environment safetyVSAvoidcoordination complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The panel system serves as a universal platform that integrates multiple hospital systems (air filtration, electrical, medical gas, lighting) into a single coordinated structure. This multi-functionality reduces the need for separate coordination processes for each system and creates a unified design framework that improves safety through comprehensive integration while managing complexity through standardization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3233475B1Modular panel for hospital environments
Publication Date: 2021.01.06 CONF INDUSTRIES SRL
  • EP3233475B1 patent drawingFigure 1
  • EP3233475B1 patent drawingFigure 2
  • EP3233475B1 patent drawingFigure 3

AI summary

A modular panel (100) for hospital environments, consisting of a front portion (10), a back (20) and a central element (30), housed sandwiched between the front portion (10) and the back (20). The central element 30 has an ultralight alveolar or honeycomb structure, preferably made of aluminium. A panelling system realised using prefabricated modular panels (100) facilitates any changes and integrations of the /hospital environment also in phases successive to assembly, making it extremely flexible and integratable at any time.