Modular Hub Motors for Vehicle Propulsion Reconfiguration

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Solution Overview

Problem

Existing hub motor systems integrated with wheels are expensive, heavy, and require extensive knowledge and specialized facilities for maintenance and reconfiguration, limiting user flexibility and accessibility.

Innovation Solution

The development of modular hub motors that can be attached or detached without removing the wheel, combined with a power delivery system that automatically manages electrical power based on detected changes in hub motor configurations, allowing users to reconfigure propulsion strategies without professional assistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If hub motors are integrated with wheels in present configurations, then propulsion function is achieved, but the assembly becomes expensive and heavy, and manipulation requires extensive knowledge and dedicated service facilities

Engineering Contradiction:
Improvepropulsion functionVSAvoidmanipulation feasibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The hub motor assembly is divided into separable components: the hub motor unit and the wheel assembly. The hub motor can be detached from the wheel without removing the wheel from the vehicle, enabling user-friendly reconfiguration. This segmentation allows the propulsion system to maintain reliability while significantly improving ease of operation and reducing service requirements.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If hub motors are integrated with wheels, then independent wheel control and torque response are improved, but the hub motor/wheel assembly becomes expensive and heavy

Engineering Contradiction:
Improveindependent wheel controlVSAvoidhub motor/wheel assembly weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The system enables dynamic reconfiguration of the hub motor arrangement, allowing users to attach or detach hub motors based on propulsion needs. This dynamic capability maintains the adaptability and independent wheel control benefits while reducing the permanent weight burden, as hub motors can be removed when not needed for specific driving conditions.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If hub motors are selectively attachable without removing wheels, then user reconfiguration capability is improved, but power delivery management complexity increases

Engineering Contradiction:
Improvereconfiguration capabilityVSAvoidpower delivery management
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The power delivery system automatically detects changes in hub motor configuration and self-adjusts power distribution without requiring manual intervention or complex user calibration. This self-service capability maintains high reconfiguration adaptability while managing power delivery complexity through automated detection and adaptation, eliminating the need for user-calibrated control systems.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11453296B2Systems and methods for improving propulsion of a vehicle using selectively attachable hub motors
Publication Date: 2022.09.27 TOYOTA JIDOSHA KK
  • US11453296B2 patent drawing
  • US11453296B2 patent drawing
  • US11453296B2 patent drawing

AI summary

Systems, methods, and other embodiments described herein relate to improving propulsion of a vehicle. In one embodiment, a method includes, in response to detecting a change in a wheel configuration associated with modifying an arrangement of hub motors that are selectively attachable on wheels of the vehicle, identifying attributes of the hub motors coupled with the wheels of the vehicle. The hub motors are structured to be attached to the wheels of the vehicle without removing the wheels from the vehicle. The method includes determining properties of the hub motors according to the attributes and the wheel configuration. Further, the method includes managing electrical power delivery to the hub motors to propel the vehicle according to the properties.