Modular Immersion Fitting Assembly Without External Weights

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Solution Overview

Problem

There is a need for a transportable, easy-to-operate, and easy-to-clean fitting for short-term measurements in various environments, such as streams and sewage treatment plants, that does not require weights and allows for efficient installation and maintenance.

Innovation Solution

A modular fitting design comprising a hollow-cylindrical tube with a protective basket and a crown nut, a ring element, and a fitting base with internal threads, allowing for easy assembly and disassembly, and featuring positive-locking elements to prevent rotation and ensure secure connections, enabling the fitting to be completely removable and easily cleaned.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a transportable fitting is used for short-term measurements, then ease of operation and transportability are improved, but stability and positioning accuracy deteriorate without weights

Engineering Contradiction:
Improveease of operationVSAvoidstability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent applies the anti-weight principle by using the buoyant force of water to counteract the weight of the fitting. The hollow-cylindrical fitting tube and protective basket are designed with sufficient internal volume to displace water, generating buoyancy that balances the fitting's weight, allowing it to remain stable and positionable without external weights.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

2Ease of repair

If a modular design with multiple components is used, then ease of cleaning and maintenance are improved, but device complexity increases

Engineering Contradiction:
Improveease of cleaningVSAvoiddevice complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the fitting into distinct modular components: a hollow-cylindrical fitting tube, a protective basket with teeth, a crown nut, a ring element, and a fitting base. These components can be easily separated for cleaning and maintenance, with each part being independently accessible and cleanable, while the segmentation itself is achieved through simple threaded connections rather than complex assembly mechanisms.

Inventive Principle:
Principle #1Segmentation

3Reliability

If a protective basket with teeth and crown nut is used, then reliability of sensor protection and connection are improved, but device complexity increases

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies merging by combining multiple functions into the protective basket and crown nut assembly. The protective basket not only protects the sensor but also provides structural support and positioning features (teeth) that engage with the crown nut. The crown nut simultaneously secures the basket to the fitting tube and provides a interface for attachment, merging protection, support, and connection functions into integrated components rather than separate elements.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20240393149A1Modular fitting for immersion in a medium and method for assembling the same
Publication Date: 2024.11.28 ENDRESS HAUSER CONDUCTA GMBH CO KG
  • US20240393149A1 patent drawing
  • US20240393149A1 patent drawing
  • US20240393149A1 patent drawing

AI summary

A modular fitting for immersion in a medium includes: a cylindrical fitting tube configured to accommodate a sensor as to enable contact with the medium at a first end, wherein at the first end a protective basket with at least two tines is arranged; a crown nut including an external thread and at least two slots; a ring; and a cylindrical fitting base including an internal thread complementary to the external thread of the crown nut at a first end region of the fitting base and a stop at a second end region of the fitting base, wherein the ring is configured to be slipped over a cable connected to the sensor, wherein the fitting base is configured to accommodate and fix the ring via the crown nut, and wherein the fitting base and the fitting tube each comprise connecting means to releasably connect them securely to each other.