Modular Insulation-Layer Drying for Single-Person Installation
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Solution Overview
Problem
Existing insulation layer drying systems are bulky, difficult to transport, require complex on-site installation, and occupy significant space, necessitating multiple people for setup and limiting their usability in construction sites.
Innovation Solution
A modular drying system comprising two modules, each with functional units, allowing for easy connection and integration of components from different manufacturers, enabling a single person to install and operate efficiently with minimal space requirements.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a complete drying system is housed in a single casing, then all functional units are integrated and operational efficiency is maintained, but the system becomes bulky, difficult to transport, and requires multiple people for installation
Solution Approach 1:
The drying system is divided into multiple separate modules, each containing specific functional units (compressor, water separator, filter, silencer). This segmentation allows the system to be transported in smaller, manageable parts and installed by a single person while maintaining full functionality when assembled on-site.
2Ease of operation
If individual functional units are connected on-site using hoses, then the system can be assembled from separate components, but the installation process becomes complex and prone to malfunctions
Solution Approach 1:
Multiple functional units are combined into integrated modules with fixed internal connections. The modules are designed with standardized coupling elements that simplify on-site assembly, eliminating the need for complex hose routing while maintaining system functionality.
3Area of stationary object
If a complete drying system is delivered as a single unit, then installation is straightforward, but the system occupies significant space on the construction site during setup
Solution Approach 1:
The system is segmented into separate modules that can be delivered and positioned on-site independently. This reduces the space required during installation while the modular design with standardized coupling elements ensures easy assembly without requiring specialized tools or multiple personnel.
4Productivity
If the drying system is designed for continuous operation in existing buildings, then functional completeness is maintained, but the system becomes difficult to transport and set up at the site
Solution Approach 1:
The system maintains continuous operation capability through integrated functional units within each module while being segmented into transportable components. Each module is designed to be self-contained with all necessary functional units, allowing single-person setup while preserving full operational functionality for continuous building drying operations.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The modular design simplifies installation, reduces labor intensity, and allows for space-saving setup on construction sites, while maintaining operational efficiency and flexibility in component integration.
Implementation Method 1
a water separator unit and a filter unit, in particular with a HEPA filter, as functional units
Implementation Method 2
purified of other residual substances in the process air by the filter
Implementation Method 3
the second module further comprises a compressor unit and a silencer unit as functional units
Data Source
Figure 1
Figure 2~4
Figure 5
AI summary
The drying system (100, 200), in particular an insulation layer drying system, comprises a plurality of functional units that are connected or connectable to one another via pipes. The drying system (100, 200) has a modular design and comprises at least one module (100, 200), preferably two separate but connectable modules (100, 200). One or more functional units are housed in a first module (100) and/or one or more further functional units are housed in a second module (200).