Modular Intake Manifold Assembly for Stock Airbox Ram Air Upgrades

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Solution Overview

Problem

Conventional intake manifold assembly upgrades for automobiles often require cutting or altering the engine space, involving permanent removal of components, which limits the ability to customize and interchange parts without structural modifications.

Innovation Solution

An interchangeable intake manifold assembly with a high-performance ram air intake system featuring a base member, gooseneck member, and interchangeable bell housing, allowing for customization and installation without disturbing the existing engine components, and enabling aesthetic enhancements while boosting air pressure and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional intake manifold assembly upgrades are performed, then performance and appearance are improved, but permanent structural modifications to the engine bay are required

Engineering Contradiction:
Improvecustomization capabilityVSAvoidinstallation complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The intake manifold assembly is divided into separate modular components: a base member that interfaces with the stock airbox, a gooseneck member for air direction, and an interchangeable bell housing for aesthetic customization. This segmentation allows each component to be optimized independently and facilitates easy installation and interchange without permanent modifications.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The base member with its rectangular aperture and perimeter fasteners serves multiple functions: it interfaces with the stock airbox, provides mounting points for the gooseneck member, and enables easy removal and replacement of the bell housing. This universal design allows the same base structure to support various bell housing configurations for different aesthetic preferences.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Shape

If interchangeable bell housing components are added, then aesthetic appearance is improved, but device complexity increases

Engineering Contradiction:
Improveaesthetic appearanceVSAvoidassembly complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The bell housing is designed as a dynamic, interchangeable component rather than a fixed part. Users can swap between different bell housing styles (e.g., frustoconical cross-section variations) to change the aesthetic appearance without modifying the underlying functional structure. This dynamic approach allows aesthetic customization while maintaining structural simplicity.

Inventive Principle:
Principle #15Dynamics

3Power

If the converging inlet design is implemented, then air pressure and performance are boosted, but the structure becomes more complex

Engineering Contradiction:
Improveair pressureVSAvoidstructural complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The bell housing features a frustoconical cross-section with curved surfaces that guide air flow efficiently. The converging inlet design uses smooth curvature transitions to accelerate air into the gooseneck member, maximizing ram air effect and air pressure without requiring complex internal structures or additional components.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables customizable and aesthetically pleasing intake manifold assemblies that enhance air pressure and performance without the need for permanent modifications to the engine bay, allowing users to interchange components easily and maintain the stock airbox integrity.

Implementation Method 1

the gooseneck member having an interior cavity configured to direct air into the automobile intake airbox from the second end opening to the first end opening through the interior cavity

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 2

the converging, coupled with the relative speed of the vehicle, will boost air pressure to the airbox

Methodology Applied
Scientific EffectConverging flow compression:

Data Source

PatentUS12180916B2Interchangeable intake manifold assemblies
Publication Date: 2024.12.31 VELOSSA TECH ENG INC
  • US12180916B2 patent drawing
  • US12180916B2 patent drawing
  • US12180916B2 patent drawing

AI summary

An apparatus may comprise a base member being defined by a rectangular aperture configured to receive and engage an automobile intake box, the base member being further defined by a perimeter surrounding the rectangular aperture and having at least one fastener or aperture configured to receive a fastener dimensioned to avoid disturbing the automobile intake box; a gooseneck member fixedly attached to the base member, the gooseneck member having a first end opening and a second end opening, the gooseneck member having an interior cavity configured to direct air into the automobile intake box from the second end opening to the first end opening through the interior cavity; and an interchangeable bell housing removably secured to the second end opening of the gooseneck member, the interchangeable bell housing having a frustoconical shaped cross section on at least one plane.