Modular Inverter Phase-Rotated Cells Harmonic Cancellation

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Solution Overview

Problem

Existing modular multi-level power converters, such as series H-bridge inverters, suffer from input current and voltage harmonics that degrade power quality due to single-phase loading of H-bridge inverters, leading to significant harmonic distortion and total harmonic distortion (THD) exceeding recommended levels.

Innovation Solution

A modular cascaded H-bridge-based drive system with phase-rotated power cells and transformers, where each slice has transformers with phase-shifted windings, and power cells receive phase-shifted reference signals to cancel harmonic currents at the input side, improving power quality by summing phase-shifted harmonic currents effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single large transformer or multiple modular transformers are used to power series H-bridge inverters, then voltage and power levels can be easily scaled, but input current and voltage harmonics significantly degrade power quality

Engineering Contradiction:
Improvevoltage and power scaling capabilityVSAvoidinput current and voltage harmonics
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The system divides the power conversion function into multiple independent H-bridge inverters connected in series, where each inverter processes a portion of the total power. This segmentation allows voltage and power scaling while distributing harmonic generation across multiple units, reducing overall harmonic distortion when properly controlled

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies phase-shifted pulse width modulation (PWM) techniques where each H-bridge inverter operates with a different phase angle. By changing the temporal parameters of the switching signals and introducing phase shifts between inverters, the harmonic components cancel each other out, significantly reducing input current and voltage harmonics while maintaining the scalability benefit

Inventive Principle:
Principle #35Parameter changes

2Temperature

If multiple H-bridge inverters are connected in series to achieve higher voltage levels, then voltage capability increases, but harmonic distortion and total harmonic distortion (THD) exceed recommended levels

Engineering Contradiction:
Improvevoltage capabilityVSAvoidharmonic distortion and THD
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The high voltage output is achieved by segmenting the system into multiple H-bridge inverters connected in series, where each inverter contributes a portion of the total voltage. This segmentation enables high voltage capability while allowing individual inverters to operate at lower voltage levels with reduced harmonic distortion

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs phase-shifted PWM control where each H-bridge inverter is switched with different phase angles. This parameter change in the switching时序 causes the harmonic components from each inverter to cancel each other constructively at the output while minimizing input harmonics, thereby achieving high voltage capability with acceptable THD levels

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The phase-rotated control significantly reduces input harmonic content, improving power quality by minimizing harmonic distortion from 5.86% to 2.3% in test systems, adhering to IEEE 519-2014 standards and maintaining modular system efficiency.

Implementation Method 1

a transformer of each slice may include a primary winding to couple to an input power source and a plurality of secondary windings each to couple to one of a plurality of power cells of the slice

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

each of the plurality of power cells of a first slice has an output that is phase rotated with respect to a correspondingly positioned power cell of a second slice... summing phase-shifted harmonic currents effectively to cancel harmonic currents at the input side

Methodology Applied
Scientific EffectPhase shifting and harmonic cancellation:

Data Source

PatentUS10090773B2System, apparatus and method for improving input power quality in a modular power inverter
Publication Date: 2018.10.02 TECO WESTINGHOUSE MOTOR CO
  • US10090773B2 patent drawing
  • US10090773B2 patent drawing
  • US10090773B2 patent drawing

AI summary

In one embodiment, a system includes a plurality of slices each having a transformer including a primary winding to couple to an input power source and a plurality of secondary windings each to couple to one of a plurality of power cells of the slice. Each of the power cells of a first slice may have an output that is phase rotated with respect to a correspondingly positioned power cell of a second slice.