Compact Modular Ionizer for Portable Ion Beam Generation

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Solution Overview

Problem

Commercially available high current ion sources are large, heavy, power-intensive, and not power efficient due to their reliance on microwave plasma generation and large magnetic fields, making them unsuitable for portable applications.

Innovation Solution

The development of compact ion beam sources using modular ionizers formed from field emitter elements with a modular housing that is selectively transmissive to electrons and impermeable to gases, allowing for ion beam generation through field ionization or electron impact ionization, or a combination of both processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If microwave plasma generation with large magnets is used to achieve high current density and high ion current, then ion beam performance is improved, but device size, weight, and power consumption increase significantly

Engineering Contradiction:
Improveion currentVSAvoiddevice weight
Core Design Contradiction:
ProductivityVSWeight of stationary object

Solution Approach 1:

The ion source is divided into modular components: a compact electron beam source module, a gas injection module, and a beam extraction module. This segmentation allows each component to be optimized independently and enables the system to achieve high ion current without requiring large magnetic confinement systems, thereby reducing overall device weight while maintaining productivity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces the mechanical/magnetic confinement system (large magnets and complex plasma containment structures) with an electric field-based electron beam ionization system. This substitution eliminates the need for heavy magnetic shielding and large power supplies, dramatically reducing device weight while maintaining efficient ion generation capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If microwave plasma generation with large magnets is used to achieve high current density and high ion current, then ion beam performance is improved, but device size increases

Engineering Contradiction:
Improveion currentVSAvoiddevice footprint
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The ion source is divided into modular components: a compact electron beam source module, a gas injection module, and a beam extraction module. This segmentation allows each component to be optimized independently and enables the system to achieve high ion current without requiring large magnetic confinement systems, thereby reducing overall device weight while maintaining productivity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a planar, magnet-confinement-based design to a three-dimensional electron beam ionization architecture. The electron beam propagates along the axis of a compact cylindrical chamber, utilizing the third dimension (beam length) to achieve sufficient ionization volume without increasing the device's footprint area, thus maintaining high ion current in a compact form factor

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If microwave plasma generation with large magnets is used to achieve high current density and high ion current, then ion beam performance is improved, but power consumption increases

Engineering Contradiction:
Improveion currentVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by stationary object

Solution Approach 1:

The patent replaces the mechanical/magnetic confinement system (large magnets and complex plasma containment structures) with an electric field-based electron beam ionization system. This substitution eliminates the need for heavy magnetic shielding and large power supplies, dramatically reducing device weight while maintaining efficient ion generation capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operating parameters from microwave frequency plasma generation (requiring kW-level power) to direct electron beam ionization at lower voltages (hundreds to thousands of volts). This parameter change in the ionization mechanism dramatically reduces power consumption while maintaining high ion current output, making the system suitable for portable applications

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The compact ion beam sources achieve increased performance and lifetime by focusing electron or ion beams and protecting field emitter tips from back streaming ions, enabling portable and efficient ion beam generation with reduced size, weight, and power consumption.

Implementation Method 1

The at least one gate electrode is used to apply a potential difference proximate to the field emitter tip of the at least one field emitter elements, thereby extracting electrons from the at least one field emitter tip to form an electron beam

Methodology Applied
Scientific EffectField emission: Electron Beam

Implementation Method 2

The chemical species source is disposed proximate to the window of the electron beam unit, to provide at least one chemical species that is ionizable on exposure to the electron beam to produce the ion beam

Methodology Applied
Scientific EffectElectron impact ionization: Ionisation

Implementation Method 3

a modular housing formed with a window that is selectively transmissive to an electron beam, or the ion beam, or both, and that has low permeability to gasses including oxidizing gaseous species

Methodology Applied
Scientific EffectSelective permeability: Semipermeable Membrane

Data Source

PatentUS10431412B2Compact ion beam sources formed as modular ionizer
Publication Date: 2019.10.01 MASSACHUSETTS INST OF TECH
  • US10431412B2 patent drawing
  • US10431412B2 patent drawing
  • US10431412B2 patent drawing

AI summary

Example compact ion beam sources are provided that can be used to generate ion beams using chemical species and field emitter elements or field emitter arrays. In some example, the compact ion beam source can be implemented as neutron sources based on ion beam bombardment of neutron-rich targets.