Modular Ironing Table Assembly for User-Specific Customization

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Solution Overview

Problem

Existing methods for producing ironing boards do not efficiently cater to individual user requirements in a cost-effective manner, as they often require custom construction for varied usability and design needs.

Innovation Solution

A method involving a range of ironing board tops and frames with standardized attachment elements allows for customizable assembly, enabling the use of different materials and shapes to meet specific user demands, including asymmetrical designs and adjustable features for right- or left-handed users, and integration of additional components like rails and power strips.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If custom construction is used for each ironing board to meet individual user requirements, then adaptability to user needs is improved, but production cost and complexity increase

Engineering Contradiction:
Improveadaptability to user requirementsVSAvoidproduction complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The ironing board is divided into separate modular components: interchangeable tops (with various materials, shapes, and sizes) and adjustable frames (with different configurations and heights). Each component can be independently selected and combined through standardized attachment elements, allowing customization without requiring complete custom construction of each board.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Standardized attachment elements (such as universal mounting brackets or connection mechanisms) are designed to work across all top and frame combinations. This universal interface allows a single set of attachment components to serve multiple functions - connecting any top to any frame - thereby reducing the need for custom-made parts for each configuration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If individual customization is performed for each ironing board, then user-specific requirements are met, but production time and cost increase

Engineering Contradiction:
Improveindividual customization capabilityVSAvoidproduction efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

Multiple tops and frames are pre-manufactured in advance with standardized attachment elements already integrated. These components are prepared separately and can be quickly assembled like building blocks, eliminating the need for time-consuming custom construction during the ordering or assembly phase.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

By segmenting the ironing board into pre-fabricated modular components (tops, frames, attachment elements), the system enables rapid assembly through simple connection operations rather than requiring complete custom manufacturing for each customized board, thereby maintaining high productivity while achieving individual customization.

Inventive Principle:
Principle #1Segmentation

3Productivity

If standardized components are used for assembly, then production efficiency is improved, but adaptability to specific user needs decreases

Engineering Contradiction:
Improveproduction efficiencyVSAvoidcustomization capability
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

While the attachment elements and connection mechanisms are standardized for efficient production, the tops themselves offer varied local qualities - different materials (foam, hard foam, metal, plastic), shapes, sizes, and configurations. This allows each component to be optimized for its specific function while maintaining standardized interfaces for efficient assembly.

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP1891260B1Method for producing an ironing table
Publication Date: 2014.09.10 LEIFHEIT

AI summary

The invention relates to a method for producing an ironing table. According to said method, a number of ironing table panels are provided, said panels differing in form and/or size and/or material and having an installation element that is identical for all ironing table panels and that fixes the ironing table panel to an ironing table frame. A number of ironing table frames are also provided, said frames differing in form and/or size and/or material and/or adjustability and having respective identical installation devices. Said installation devices are configured to act as counterparts to the identical installation elements, in particular in relation to the dimensions of the latter, in such a way that they can be mounted on each of the identical installation elements of the several ironing table panels. The final step of the method comprises the selection of an ironing table panel from the number of ironing table panels, the selection of an ironing table frame from the number of ironing table frames and the mounting of the selected ironing table panel on the selected ironing table frame.