Modular Irrigation Controller Expansion via Bus Interface

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Solution Overview

Problem

Existing irrigation controllers lack a flexible and expandable architecture that allows for easy addition of new features and capabilities without requiring a new controller, limiting their functionality and adaptability to changing irrigation system needs.

Innovation Solution

A modular irrigation controller design with a removable and programmable control panel and a bus for communicating with various expansion modules, including microcontrollers that can perform multiple functions, provide additional intelligence, and allow for the upgrade of firmware without replacing the main controller.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional irrigation controllers are used with fixed functionality, then the device complexity is low and manufacturing is simple, but the adaptability and versatility are limited when system needs change

Engineering Contradiction:
ImproveadaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The controller is divided into a base unit and separate functional modules that can be independently added or removed. Each module provides specific functionality (e.g., station control, pump control, valve control) that can be selectively activated, allowing the system to adapt to different irrigation needs without redesigning the entire controller.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The base unit is designed with universal communication interfaces and a programmable microcontroller that can work with various types of modules. This multi-functional architecture allows a single base unit to support multiple irrigation system configurations and future upgrades without requiring a new controller.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If expansion modules are added to increase irrigation station capacity, then the adaptability improves, but the device complexity and difficulty of integration increase

Engineering Contradiction:
ImproveexpandabilityVSAvoidintegration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

A standardized communication bus serves as an intermediary between the base unit and expansion modules. This mediator handles all data exchange and coordination, simplifying the integration process by providing a uniform interface that abstracts away the complexity of individual module communications.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The base unit is pre-configured with communication protocols and module detection capabilities before modules are added. The system automatically detects and configures new modules through preliminary handshaking procedures, eliminating the need for complex manual wiring and configuration when expanding the system.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If new functionality is added through hardware modifications, then the versatility improves, but the ease of repair and upgrading deteriorates

Engineering Contradiction:
ImprovefunctionalityVSAvoidease of upgrading
Core Design Contradiction:
Adaptability or versatilityVSEase of repair

Solution Approach 1:

The system transitions from static hardware configurations to dynamic, software-configurable functionality. Modules can be programmatically enabled or disabled, and their functions can be reconfigured through software updates without physical modifications, making the system adaptable while maintaining ease of repair and upgrading.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller uses software parameters and configuration data to define module functionality rather than fixed hardware wiring. This allows functionality to be changed by modifying software parameters or loading different configuration files, enabling easy upgrading and repair without hardware modifications.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS7640079B2Modular and expandable irrigation controller
Publication Date: 2009.12.29 RAIN BIRD CORP
  • US7640079B2 patent drawing
  • US7640079B2 patent drawing
  • US7640079B2 patent drawing

AI summary

Described herein are several embodiments relating to modular irrigation controllers. In many implementations, the irrigation controllers are modular in that various functional components of the irrigation controller are implemented in removable modules that when inserted into position within the controller, expand the capabilities of the controller. Also described are various different types of expansion modules that may be coupled to the modular controller, having as variety of functions and features, as well as related methods of use and configuration of these modules in the controller.