Modular Isolation Flooring for Seismic Data Center Loads

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Solution Overview

Problem

Conventional raised flooring systems are inadequate for supporting high weight concentrations of IT equipment in modern data centers, as they are not strong enough to handle the increased load density and require frequent reconfiguration to accommodate changing layouts and equipment needs, while traditional seismic isolation methods are either too expensive or maintenance-intensive.

Innovation Solution

A modular, seismically isolated raised-access flooring system using rolling ball isolators with customizable connections and robust construction, allowing for easy reconfiguration and integration around structural features, which supports high load concentrations and provides ventilation and service access.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional raised flooring systems are used to support IT equipment, then the floor structure is simple and easy to install, but the system cannot support high weight concentrations and requires frequent reconfiguration

Engineering Contradiction:
Improveload bearing capacityVSAvoidflooring system complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The flooring system is divided into modular support units that can be independently configured and assembled. Each module contains isolated bearing surfaces and support elements, allowing the system to be scaled and reconfigured based on specific load requirements without redesigning the entire floor structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support system incorporates adjustable and reconfigurable elements that allow modification of load-bearing characteristics. The modular design enables dynamic adaptation to changing equipment layouts and weight distributions through simple reassembly rather than structural reinforcement.

Inventive Principle:
Principle #15Dynamics

2Reliability

If traditional seismic isolation methods are used, then payloads are protected from vibrations, but the systems are expensive and maintenance-intensive

Engineering Contradiction:
Improveseismic protection effectivenessVSAvoidsystem cost and maintenance
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs simple, inexpensive bearing surfaces and support elements that provide effective seismic isolation without the complexity and cost of traditional isolation systems. These basic mechanical elements can be easily replaced if needed, eliminating ongoing maintenance requirements.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The isolation mechanism relies on passive mechanical properties of the bearing surfaces and support structures rather than active control systems. The system automatically provides vibration isolation through its inherent design without requiring monitoring, adjustment, or external power sources.

Inventive Principle:
Principle #25Self-service

3Area of stationary object

If modular support units with wider spacing are used, then more under-floor space is available for ventilation and services, but the structural stability may be compromised

Engineering Contradiction:
Improveunder-floor spaceVSAvoidpedestal spacing stability
Core Design Contradiction:
Area of stationary objectVSStability of the object's composition

Solution Approach 1:

The patent introduces isolation bearings and modular support elements that act as intermediaries between the floor structure and equipment loads. These components provide the necessary structural stability while allowing wider spacing between pedestals, as each module independently supports its designated load without relying on adjacent structures.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modular system effectively isolates payloads from seismic vibrations, supports high weight densities, and allows for flexible reconfiguration to meet changing data center needs without the risks associated with traditional moated flooring systems, enhancing safety and operational efficiency.

Implementation Method 1

isolation bearings, such as seismic and isolation bearings utilizing a rolling member, such as one or more rod, sphere, or ball supported between opposing load bearing surfaces

Methodology Applied
Scientific EffectRolling motion: Ball Bearing

Implementation Method 2

the load or a portion thereof is concentrated on one or more rounded bearing, such as a ball bearing, placed between opposing bearing surfaces, at least one (and preferably both) of which has a central indentation or depression

Methodology Applied
Scientific EffectGeometric contact and load distribution: Ball

Data Source

PatentUS10119290B2Modular isolation supports and floors
Publication Date: 2018.11.06 WORKSAFE TECHNOLOGY INC
  • US10119290B2 patent drawing
  • US10119290B2 patent drawing
  • US10119290B2 patent drawing

AI summary

Improved support systems, including seismic isolation platforms, tracks and flooring systems are disclosed for protecting a payload, for example, data center racks containing delicate computer equipment such as a hard disk drive, from damage due to vibrations such as seismic vibrations and the like. The systems are modular in design, and can be assembled and changed quickly, while being strong and robust enough to support heavy loads.