Modular Kinetic Generator Units for EV Range Extension

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Solution Overview

Problem

The limited driving range of electric vehicles remains a significant challenge, necessitating innovative solutions to extend their range and alleviate range anxiety.

Innovation Solution

A compact generator unit with high-efficiency neodymium magnets and specialized coils captures kinetic energy from vehicle components, converting it into electrical energy using a durable housing and intelligent control circuits to optimize charging, thereby extending the vehicle's range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If kinetic energy harvesting is implemented to extend driving range, then energy availability is improved, but device complexity increases due to the generator unit and control circuits

Engineering Contradiction:
Improveenergy availabilityVSAvoiddevice complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The system divides the kinetic energy harvesting function into separate generator units that can be independently attached to different vehicle components. Each generator unit operates autonomously to convert kinetic energy from its attached component, allowing modular installation and reducing overall system complexity through functional segmentation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The generator units are designed with universal attachment mechanisms that can be mounted on various vehicle components (suspension, steering, exhaust). This multi-functionality allows the same device to harvest kinetic energy from different sources, reducing the need for component-specific designs and simplifying the overall system architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If multiple generator units are installed on various vehicle components, then energy capture is improved, but installation complexity increases

Engineering Contradiction:
Improveenergy captureVSAvoidinstallation complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The attachment mechanism is designed as a universal interface that can be installed on multiple types of vehicle components using standard mounting methods. This universality enables multiple generator units to be installed across different vehicle parts without requiring component-specific installation procedures, thereby improving energy capture while maintaining simple installation processes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Use of energy by moving object

If kinetic energy is captured from vehicle components, then driving range is extended, but mechanical resistance may increase

Engineering Contradiction:
Improvedriving rangeVSAvoidmechanical resistance
Core Design Contradiction:
Use of energy by moving objectVSForce

Solution Approach 1:

The generator units are designed to harvest kinetic energy from the natural vibrations and cyclic motions of vehicle components during normal operation. By utilizing existing mechanical vibrations rather than imposing additional mechanical loads, the system extends driving range while minimizing the introduction of mechanical resistance to vehicle motion.

Inventive Principle:
Principle #18Mechanical vibration

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively extends the driving range of electric vehicles by efficiently converting kinetic energy into electrical energy, ensuring safe and optimal battery charging, thus mitigating range anxiety and promoting EV adoption.

Implementation Method 1

The kinetic energy harvested is efficiently converted into electrical energy within the generator unit. As the vehicle component to which the attachable bar is connected moves, it induces a relative motion between the powerful neodymium magnets and the specialized coils. This interaction generates an alternating current (AC) within the coils

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12485775B2Kinetic electric generator system
Publication Date: 2025.12.02 BRIGGS SHANNON
  • US12485775B2 patent drawing
  • US12485775B2 patent drawing
  • US12485775B2 patent drawing

AI summary

A compact harvesting automated motion power (CHAMP) system designed to significantly enhance the driving range of electric vehicles (EVs) through the harnessing of kinetic energy generated by moving parts of the vehicle. This CHAMP system consists of a compact generator unit with a unique attachment mechanism, enabling its integration with various vehicle components that experience regular motion, such as suspension systems, shock absorbers, steering columns, and other movable parts. By capturing and converting this kinetic energy into electrical energy, the CHAMP system contributes to extending the range of EVs, thereby promoting their efficiency and sustainability.