Modular Kiosk Door Inlay and Overlay for Fast Hardware Reconfiguration

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Solution Overview

Problem

Existing kiosk designs require lengthy and expensive redesigns when internal devices change, as they are integrated into the integral structure, making it difficult to accommodate new equipment effectively.

Innovation Solution

The system employs modular hardware configuration kits and a kiosk door system with a door inlay and overlay that allows for easy access and modification of internal components, enabling changes in device configuration without redesigning the kiosk, using cutouts to accommodate protruding components and allowing for customizable functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If kiosk hardware components are integrated into the integral structure, then structural stability and manufacturing simplicity are improved, but adaptability to new devices and reconfiguration capability deteriorate

Engineering Contradiction:
Improvestructural stabilityVSAvoidadaptability to new devices
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The kiosk door is segmented into multiple functional layers: a base door structure, an inlay layer with component cutouts, and an overlay layer with branding elements. This segmentation allows the inlay layer to be independently replaced to accommodate new devices while maintaining the base door structure and overlay branding, thus resolving the contradiction between structural stability and adaptability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inlay layer acts as an intermediary between the base door structure and the internal hardware components. It provides standardized cutouts that accommodate various devices through a common interface, enabling adaptability to new components without modifying the base door structure or requiring redesign of the entire kiosk.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If kiosk hardware components are integrated into the integral structure, then manufacturing simplicity is improved, but reconfiguration capability and implementation time deteriorate

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidreconfiguration speed
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The door assembly is segmented into manufacturable modules (base door, inlay, overlay) that can be produced independently through standard manufacturing processes. The inlay layer is designed as a separate replaceable component with standardized mounting interfaces, enabling quick reconfiguration by simply replacing the inlay rather than redesigning the entire door assembly, thus improving both manufacturing simplicity and reconfiguration speed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inlay layer is designed with dynamic replaceability in mind, incorporating standardized mounting mechanisms that allow for rapid installation and removal. This dynamic design enables the kiosk to be quickly reconfigured for new devices without complex assembly procedures, maintaining high productivity during implementation while preserving manufacturing simplicity.

Inventive Principle:
Principle #15Dynamics

3Strength

If kiosk hardware components are integrated into the integral structure, then structural integrity is improved, but cost of redesign and implementation deteriorates

Engineering Contradiction:
Improvestructural integrityVSAvoidredesign complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The door assembly is divided into structural segments (base door providing integrity, inlay providing component access, overlay providing branding) that can be independently designed and manufactured. The inlay layer incorporates standardized mounting interfaces that maintain structural integrity while enabling easy replacement to accommodate new devices, thus avoiding the need for expensive complete redesigns of the door assembly or entire kiosk.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inlay layer serves as an intermediary that absorbs the complexity of accommodating new devices. It provides standardized cutouts and mounting interfaces that simplify the integration of new hardware while protecting the base door structure from modification. This intermediary approach maintains structural integrity of the primary door while reducing redesign complexity for new device implementations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20100059330A1Customer-operated ordering kiosk having modular hardware configuration including overlay and inlay plates
Publication Date: 2010.03.11 TILLSTER INC
  • US20100059330A1 patent drawing
  • US20100059330A1 patent drawing
  • US20100059330A1 patent drawing

AI summary

A system and method for integrating devices and equipment into self-service kiosk devices is disclosed. Hardware configuration kits are provided which allow for a less complicated implementation of specific and customized functionality for quick service restaurant (QSR) environments. In certain embodiments a kiosk door is coupled to the kiosk body to form a kiosk cabinet in which devices and equipment used to operate the kiosk are housed. Certain interior kiosk components and devices, such as coin dispensers, bill acceptors, and the like, may be configured to extend or protrude through the kiosk door so that they may be accessed by the customer. The kiosk door may have a hollowed out center or aperture which allows access to the interior cabinet. The aperture may be substantially covered by a removable door inlay which cooperatively includes cutouts corresponding to the components protruding through the door. A removable door overlay may also be provided which attaches to an outer surface of the kiosk door and may also include cutouts which correspond to the protruding components.