Modular Tool for Self-Folding Knit Fabric Design

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Solution Overview

Problem

Current modeling software is unable to accurately predict the self-folding and edge rolling behaviors of knit and purl stitch patterns in textiles, leading to inefficient trial and error processes in textile production.

Innovation Solution

A modular visual design tool that predicts self-folding behaviors in knit and purl stitch patterns by inputting measured fabric properties and applying indicators to demonstrate edge rolling and folding deformations, allowing for the creation of a visual representation of three-dimensional knit structures that mimic origami-like behaviors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If trial and error production method is used to determine mechanical deformation behaviors, then manufacturing precision can be achieved, but productivity decreases and time consumption increases

Engineering Contradiction:
Improvemechanical deformation behavior prediction accuracyVSAvoidtextile production efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent applies preliminary action by performing virtual simulations and computational modeling before actual textile production. The system calculates edge rolling and folding behaviors using mathematical models that predict fabric deformation based on stitch patterns, allowing designers to optimize mechanical deformation behaviors in silico before committing to physical production, thereby eliminating trial-and-error cycles and significantly improving productivity while maintaining manufacturing precision.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If detailed yarn properties and fabrication variables are incorporated into the model, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improvefabric property measurement accuracyVSAvoidmodeling software complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies the extraction principle by isolating and focusing only on the critical parameters that govern edge rolling and folding behaviors in knit fabrics. Rather than incorporating all possible yarn properties and fabrication variables, the model extracts and utilizes specifically the stitch pattern geometry, knit/purl stitch distributions, and basic fabric mechanical properties. This selective approach maintains measurement precision for the target deformation behaviors while significantly reducing device complexity and making the modeling tool more practical and accessible.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS11859321B2Modular tool for design of self-folding knit fabrics
Publication Date: 2024.01.02 THE TRUSTEES OF THE UNIV OF PENNSYLVANIA
  • US11859321B2 patent drawing
  • US11859321B2 patent drawing
  • US11859321B2 patent drawing

AI summary

A method for designing a knitted textile or fabric, the method includes receiving graphical input from a user regarding a knit pattern comprised of different types of individual stitches to be included in a textile or fabric design. The method further includes graphically displaying a representation of the textile or fabric design. The method further includes merging sections of continuous stitches of the same type into at least one block. The method further includes graphically displaying the textile or fabric design as a pattern of the at least one block. The method further includes applying edge rolling indicators and/or folding indicators to the displayed pattern of the at least one block, where the edge rolling and/or folding indicators respectively and graphically illustrate predicted edge rolling and folding behaviors of a physical textile or fabric.