Modular Labeling Device with Reconfigurable Docking Stations
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing labeling machines are inflexible and limited to simple labeling tasks, making them unsuitable for diverse labeling requirements in container treatment facilities.
Innovation Solution
A modular labeling device with a circulating conveyor track and interchangeable auxiliary units, including cutting, printing, and adhesive devices, which can be easily reconfigured to adapt to different labeling tasks through module docking stations, allowing for flexible operation and increased throughput.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a traditional labeling machine is used, then the structure is simple and easy to operate, but the adaptability to different labeling tasks is poor
Solution Approach 1:
The labeling machine is divided into independent modular units (cutting device, printing device, adhesive device, camera device, buffer device) that can be selectively connected to module docking stations on the label conveyor, allowing the system to be configured for different labeling tasks without redesigning the entire machine
Solution Approach 2:
The module docking stations provide universal interfaces that can accommodate various auxiliary unit modules, enabling a single label conveyor system to perform multiple functions (cutting, printing, adhesive application, inspection, buffering) by simply changing the connected modules
2Productivity
If a fixed labeling machine configuration is used, then the device complexity is low, but the productivity and throughput are limited
Solution Approach 1:
The labeling machine transitions from a fixed configuration to a dynamic, reconfigurable system where auxiliary unit modules can be added, removed, or exchanged at module docking stations during or between operations, allowing the system to adapt to changing productivity requirements
Solution Approach 2:
The modular architecture allows auxiliary units to be nested or integrated onto the label conveyor system at designated docking stations, enabling scalable expansion of functionality without proportionally increasing overall system complexity
3Adaptability or versatility
If a labeling machine is designed for high flexibility, then the adaptability is improved, but the ease of operation and maintenance is reduced
Solution Approach 1:
The modular design with standardized docking stations enables operators to perform basic module exchanges and configurations without specialized training or tools, as the interlocking mechanisms and electrical connections are designed for user-friendly assembly and disassembly
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The modular design enhances flexibility and adaptability, enabling the device to handle various labeling tasks without the need for extensive downtime, improving performance and efficiency in container treatment facilities.
Implementation Method 1
The label conveyor (7) has several movement devices (20) which are movable by means of magnetic interaction along a circulating conveyor track (19)
Data Source
AI summary
The invention relates inter alia to a device (1) for labeling objects (3), preferably containers. The device (1) includes a label conveyor (7) for conveying a plurality of labels (2) along a circulating conveyor track (19) by means of multiple movement devices (20). The label conveyor (7) has a plurality of module docking stations (52). At least one auxiliary unit module is connected to one of the plurality of module docking stations (52). Advantageously, the flexibility of the device (1) can thus be substantially increased.