Modular Laptop Architecture for Component Reuse and Recycling

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Solution Overview

Problem

The recycling and reuse of components in portable information handling systems are difficult due to their compact design and varied usage models, leading to inefficient recycling and increased environmental impact.

Innovation Solution

A modular component architecture with automated assembly and disassembly, coupled with tracking and management of component life cycles, facilitates the reuse, refurbishment, and recycling of information handling system components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If portable information handling systems use compact design, then portability and mobility are improved, but component recycling and reuse become difficult

Engineering Contradiction:
ImproveportabilityVSAvoidcomponent recycling
Core Design Contradiction:
Weight of moving objectVSEase of repair

Solution Approach 1:

The patent applies segmentation by dividing the information handling system into modular components (display assembly, keyboard assembly, battery, main board) that can be independently removed and recycled. The display assembly is separated from the keyboard assembly through a removable hinge mechanism, allowing each component to be individually processed for recycling while maintaining the compact portable form factor when assembled.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If information handling systems use varied usage models, then adaptability to different users is improved, but tracking and managing component life cycles becomes complex

Engineering Contradiction:
Improveusage model flexibilityVSAvoidcomponent life cycle management
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements feedback mechanisms through usage tracking systems that monitor component performance and lifecycle status across different usage models. Sensors and software track battery cycles, display usage hours, keyboard keystrokes, and hinge rotations, providing data feedback to the subscription manager who optimizes component allocation and replacement strategies based on actual usage patterns from diverse user scenarios.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies universality by creating standardized component interfaces and tracking protocols that work across multiple usage models (mobile, stationary, shared, enterprise). The modular component design with universal connection standards allows the same component lifecycle management system to handle various usage scenarios, reducing complexity despite diverse adaptability requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If automated assembly and disassembly systems are implemented, then component reuse efficiency is improved, but system complexity and initial costs increase

Engineering Contradiction:
Improvecomponent reuse efficiencyVSAvoidautomation system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies segmentation to the automation system itself, dividing it into specialized modules for specific tasks: display removal robots, keyboard separation mechanisms, battery extraction systems, and component testing equipment. This modular automation approach improves component reuse efficiency while managing complexity by creating interchangeable, task-specific automated units rather than a single complex system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements self-service features where components have built-in identification markers, tracking tags, and interface standards that enable automated systems to identify and process them without complex programming. The standardized connectors and removal mechanisms allow automated assemblies to self-align and self-assemble components, reducing the intelligence required in the automation控制系统.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12560960B2Modular information handling system and subscription deployment thereof
Publication Date: 2026.02.24 DELL PROD LP
  • US12560960B2 patent drawing
  • US12560960B2 patent drawing
  • US12560960B2 patent drawing

AI summary

A portable information handling system modular hybrid architecture separates components between rotationally coupled housing portions to minimize cabling, connectors and materials, and to provide improved durability that supports recycling and reuse of the components. For example, a plurality of main board configurations provide selectable performance characteristics assembled behind a display in one housing portion and powered by a battery and charger in the other housing portion. A secondary board that supports the charger provides a variety of customizable secondary functions, such as audio processing supported by integrated speakers, a keyboard interfaced with an embedded controller and held by a housing cover.