Modular Laser Radar Optical Design with Wedge Lens

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Solution Overview

Problem

Conventional laser radar systems incur high manufacturing and adjustment costs due to the need for custom-designed optical systems with specific field of view (FOV) requirements, limiting cost-effectiveness and flexibility in production and R&D.

Innovation Solution

A modular laser radar system design utilizing a wedge-shaped lens and aspherical lens system, allowing for adjustable FOV by stacking detection units in horizontal and vertical directions, facilitated by a light source orientation adjustment unit, to meet system requirements while reducing production and R&D costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If custom-designed optical systems are used for each laser radar system to meet specific FOV requirements, then the FOV can be precisely controlled, but manufacturing and adjustment costs increase significantly

Engineering Contradiction:
ImproveFOV precisionVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The optical system is segmented into a standardized lens module and a separate FOV adjustment mechanism. The lens module uses fixed-standard lenses that can be mass-produced, while the FOV is adjusted by changing the position of the laser emitting unit or detector unit relative to the lens module, thereby avoiding the need to custom-design entire optical systems for different FOV requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system employs dynamic adjustment mechanisms that allow the FOV to be changed by moving components (laser emitting unit or detector unit) relative to the fixed lens module. This dynamic reconfiguration enables the same lens module to serve multiple FOV requirements without requiring custom manufacturing for each application.

Inventive Principle:
Principle #15Dynamics

2Reliability

If custom-designed optical systems are used for each laser radar system to meet specific FOV requirements, then the system performance can be optimized, but R&D costs and complexity increase

Engineering Contradiction:
Improvesystem performanceVSAvoidoptical system design complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The lens module is designed as a universal component that can be used across different laser radar systems with varying FOV requirements. By fixing the lens module and adjusting only the position of the laser emitting unit or detector unit, the same lens module achieves multiple functions for different FOV applications, reducing R&D complexity and improving reliability through standardized design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If standardized lens modules are used with adjustable FOV mechanisms, then production costs are reduced, but the optical system requires additional adjustment mechanisms

Engineering Contradiction:
Improveproduction costVSAvoidadjustment mechanism complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The system is divided into a fixed standardized lens module and adjustable units (laser emitting unit or detector unit). This segmentation allows the lens module to be mass-produced using standard manufacturing processes, reducing production costs, while the adjustment functionality is isolated to specific units that can be independently positioned to achieve different FOV requirements.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables cost-effective manufacturing and adjustment of laser radar systems by allowing for customizable FOV, reducing production costs and simplifying the optical system adjustment process.

Implementation Method 1

a wedge-shaped lens for receiving a first laser reflecting beam and emitting a second laser reflecting beam

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

an aspherical lens system for receiving the second laser reflecting beam and converting the second laser reflecting beam into a third laser reflecting beam by convergence

Methodology Applied
Scientific EffectConvergence: Lens

Implementation Method 3

an optical detector for detecting the third laser reflecting beam and converting the third laser reflecting beam into an electrical signal

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Data Source

PatentUS10408923B2Optical design for modularizing laser radar sensor
Publication Date: 2019.09.10 NAT CHUNG SHAN INST SCI & TECH
  • US10408923B2 patent drawing
  • US10408923B2 patent drawing
  • US10408923B2 patent drawing

AI summary

A laser radar device comprises a laser projecting system and a laser radar detecting system. The laser projecting system comprises a laser diode; and a light source orientation adjustment unit comprising a collimating lens and a Powell lens to modulate the angle at which the first incident laser beam is projected onto an object. The laser radar detecting system comprises at least two laser radar detection units disposed in the horizontal direction and vertical direction of the object, respectively. The laser radar detection units each comprise a wedge-shaped lens, an aspherical lens system and an optical detector. By designing optical parameters of the wedge-shaped lens and stacking the laser radar detection units in the horizontal direction and vertical direction, it is feasible to facilitate overall device manufacturing and processing, meet R&D needs, and adjust an optical system in its entirety easily.