Modular LED Ceiling Grid Lighting Without Tile Cutting

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Solution Overview

Problem

Existing LED drop-ceiling lighting systems face challenges in fitting seamlessly into standard ceiling grids without requiring modifications to ceiling tiles, compromising aesthetic integrity and efficiency.

Innovation Solution

An LED lighting system comprising elongated interconnectable light segments with integrated plugs and mounts that connect to a drop ceiling system, allowing flexible configuration and seamless integration without disrupting the ceiling's appearance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If LED fixtures are made compact to reduce footprint, then energy efficiency and longevity improve, but the fixtures have difficulty fitting into standard ceiling grids without cutting ceiling tiles

Engineering Contradiction:
Improvefixture footprintVSAvoidinstallation ease
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The lighting system is divided into modular segments that can be configured in different patterns (linear, L-shaped, U-shaped, etc.). Each module contains LED components and can be independently installed, allowing the system to adapt to standard ceiling grid dimensions without requiring tile modifications while maintaining compact footprint.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from traditional two-dimensional ceiling tile coverage to three-dimensional installation by extending modules vertically and horizontally. The adjustable arms and positioning mechanisms allow fixtures to occupy space in multiple dimensions, enabling compact LED designs to fit within standard grid openings without cutting tiles.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If LED fixtures are made compact to reduce footprint, then space utilization improves, but the fixtures become bulky when designed to follow grid edges

Engineering Contradiction:
Improvefixture footprintVSAvoidfixture weight
Core Design Contradiction:
Volume of moving objectVSWeight of stationary object

Solution Approach 1:

By segmenting the lighting system into smaller modular units, the patent achieves compact footprint while distributing weight across multiple lightweight components. Each module can be independently positioned along grid edges without creating a single bulky structure, maintaining both space efficiency and weight reduction benefits of LED technology.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If traditional lighting solutions are used to occupy entire ceiling tiles, then installation is simplified, but the aesthetic integrity of the ceiling is compromised

Engineering Contradiction:
Improveinstallation simplicityVSAvoidceiling appearance
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The patent uses segmented modular fixtures that can be precisely positioned within ceiling grid openings without requiring full tile coverage. This allows standard ceiling tiles to remain intact and flush, preserving aesthetic integrity while maintaining simple installation procedures through modular assembly and grid-compatible mounting mechanisms.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient power delivery and customizable lighting configurations while maintaining the aesthetic integrity of the ceiling, reducing installation complexity and enhancing the overall appearance.

Implementation Method 1

LED (Light Emitting Diode) lighting system

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

The power cable can be capable of receiving power from an external power source and delivering the power to the plurality of elongated interconnectable light segments

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS12571510B1LED drop-ceiling lighting system and method
Publication Date: 2026.03.10 JQ IND INC
  • US12571510B1 patent drawing
  • US12571510B1 patent drawing
  • US12571510B1 patent drawing

AI summary

An Improved light-emitting diode lighting system is described. The system can comprise a plurality of elongated interconnectable light segments and a plurality of mounts. Each end of the light segment can comprise an integrated plug. Each mount can be configured to connect to and end of the light segments, and each mount can comprise an enclosure having an opening that comprises a first socket connector compatible with the plug. A bracket can extend from the enclosure such that when the mounts are assembled with the plurality of elongated interconnectable light segments, the brackets rest on a top surface of a drop ceiling system while the enclosure rests at least partially below the top surface of the drop ceiling system. One of the mounts can comprise a power cable capable of receiving power from an external power source and delivering the power to the elongated interconnectable light segments.