Modular LED Lamp with Detachable Screw Mounting
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Solution Overview
Problem
Traditional ceiling lamps and dome lamps are manufactured as integral units, making them costly to produce and inconvenient to assemble and disassemble, leading to significant losses when individual components are damaged.
Innovation Solution
An LED module design featuring a module board with a coaxial boss and detachable screws that connect to the lamp fixture, allowing for easy installation and replacement of damaged components without requiring the entire unit to be replaced.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If the ceiling lamp or dome lamp is manufactured integrally, then the structure is simple and reliable, but the cost increases and disassembly and assembly are not convenient
Solution Approach 1:
The patent divides the integral lamp structure into separate modules: a lamp fixture and a replaceable LED module. The LED module includes a module board with LED lamp beads, a boss for central rod connection, and multiple screws for attachment to the lamp fixture. This segmentation allows the LED module to be independently manufactured and replaced without affecting the lamp fixture, thereby improving ease of operation while maintaining manufacturing simplicity through modular production.
2Reliability
If the ceiling lamp or dome lamp is manufactured integrally, then the structure is stable, but the loss increases when damaged
Solution Approach 1:
The patent segments the lamp into a durable lamp fixture and a replaceable LED module. When the LED module is damaged, only the module needs replacement rather than the entire lamp, significantly reducing material loss and waste. The modular design maintains structural stability through the boss and screw connection mechanism that securely attaches the module to the fixture.
Solution Approach 2:
The patent enables selective replacement of the LED module while recovering and reusing the lamp fixture. The screw connection mechanism allows for easy detachment of the damaged module, and the fixture can be retained and reused, thereby reducing the loss of valuable materials and minimizing waste.
3Ease of operation
If the LED module uses detachable screws connected to drip holes, then the assembly convenience improves, but the device complexity increases
Solution Approach 1:
The patent segments the connection mechanism into distinct components: screws with heads that fit into drip holes, a boss for central rod attachment, and a module board for LED mounting. This segmentation enables easy assembly by simply attaching the module board to the lamp fixture using the screws, improving assembly convenience. The complexity is managed through standardized connection interfaces that simplify the overall structure despite the multiple components.
Data Source
AI summary
An LED module includes a module board. A boss coaxial with a central axis of the module board is provided on one side surface of the module board, and the boss is provided, in a direction of the central axis of the module board, with a through hole through which a central rod of an LED lamp fixture passes, a side wall of the boss is provided with a fastener hole to allow a fastener to be inserted into the fastener hole to abut against an outer wall of the central rod of the LED lamp fixture; and multiple screws are fixedly mounted on the other side surface of the module board and configured to be detachably connected to drip holes in a surface of the LED lamp fixture respectively. An LED lamp including the LED module is provided, which has a reduced cost.