Modular LED Lighting Fixture with Interchangeable Modules

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Solution Overview

Problem

Conventional area lighting fixtures, such as those using high pressure sodium bulbs, require complete replacement to change lighting patterns or brightness, lacking the ability to alter light output shape and intensity without replacing the entire fixture.

Innovation Solution

A modular LED lighting fixture with interchangeable LED modules and power supplies, allowing for adjustments in light shape and brightness by swapping out modules and power supplies, which can be configured to match different lighting types and applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional HPS bulbs with reflectors are used to illuminate roadway areas, then the lighting fixture can provide omni-directional light coverage, but a large amount of light is lost illuminating unintended spaces, reducing light utilization efficiency

Engineering Contradiction:
Improvelight utilization efficiencyVSAvoidlighting pattern flexibility
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The lighting system is segmented into multiple independently controllable LED modules, each capable of being individually adjusted or replaced. This allows specific lighting zones to be optimized for directional illumination while maintaining overall system flexibility for different roadway illumination patterns.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system employs dynamically adjustable LED modules with controllable beam angles and intensities, allowing the lighting pattern to be adapted in real-time to match specific roadway requirements, thereby directing light precisely where needed and minimizing waste.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the entire HPS lighting fixture is replaced to change lighting patterns or brightness, then the lighting output shape and intensity can be altered, but maintenance costs and installation time increase significantly

Engineering Contradiction:
Improvelighting pattern adjustabilityVSAvoidmaintenance cost and installation time
Core Design Contradiction:
Adaptability or versatilityVSEase of repair

Solution Approach 1:

The fixture is divided into modular LED modules that can be independently replaced. This segmentation allows maintenance personnel to swap out only the specific module that needs adjustment or replacement, rather than replacing the entire fixture, thereby reducing maintenance costs and installation time while maintaining lighting pattern flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system allows adjustment of lighting parameters (intensity, beam angle, color temperature) through controllable LED modules without physical replacement. This enables lighting patterns to be changed by adjusting module parameters rather than replacing entire fixtures, significantly reducing maintenance requirements.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If conventional HPS bulbs are used, then the fixture can provide high lumen output, but the entire fixture must be replaced to alter light output shape or brightness, lacking modularity

Engineering Contradiction:
Improvelumen outputVSAvoidfixture modularity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The high lumen output is achieved through multiple LED modules that can be independently configured and replaced. Each module contributes to the overall light output while maintaining individual controllability, providing both high illumination intensity and modular flexibility for adjusting light output shape and brightness.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables flexible and efficient alteration of light output patterns and intensity without replacing the entire fixture, reducing maintenance costs and improving light utilization efficiency in area lighting applications.

Implementation Method 1

Light emitting diodes (LEDs) are widely used in consumer lighting applications

Methodology Applied
Scientific EffectLight emitting diode (LED): Light Emitting Diode

Implementation Method 2

one or more LED dies (or chips) are mounted within a LED package

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS8113687B2Modular LED lighting fixture
Publication Date: 2012.02.14 IDEAL IND LIGHTING LLC
  • US8113687B2 patent drawing
  • US8113687B2 patent drawing
  • US8113687B2 patent drawing

AI summary

A modular LED lighting fixture is provided, where the shape and brightness of light output from the fixture can be altered by changing LED modules and/or power supplies powering the modules within the fixture. The fixture can include a housing, a modular, removable LED module attached within the housing, and at least one modular, removable power supply attached to the housing for powering the LED module.