Modular LED Lighting Device for Universal Electrical Installation

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Solution Overview

Problem

Existing electrical installation devices often require lighting solutions tailored to specific structural conditions, limiting the universal use of lighting devices across different device types and complicating assembly and retrofitting processes.

Innovation Solution

A modular lighting device with a protected housing, featuring a printed circuit board with LEDs, helical compression springs for conductive connection, and a light sensor for automatic switching, allowing for flexible installation and use across various device types.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If lighting devices are tailored to specific structural conditions of electrical installation devices, then the lighting function can be optimized for each device type, but the complexity of device design and assembly increases, and universal use is limited

Engineering Contradiction:
Improvelighting function optimizationVSAvoiddesign complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The lighting device is segmented into a separate, self-contained module with its own housing, printed circuit board, and connection elements. This modular design allows the lighting function to be optimized independently while maintaining universal compatibility with different electrical installation devices, reducing overall system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lighting device is designed with standardized connection elements that enable universal use across different types of electrical installation devices. The modular housing and standardized interface allow the same lighting module to be applied to various device types without customization, simplifying design and assembly processes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If lighting devices are tailored to specific structural conditions, then lighting performance can be optimized, but the ease of assembly and retrofitting deteriorates

Engineering Contradiction:
Improvelighting performanceVSAvoidassembly ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

By segmenting the lighting device into a separate module with its own housing and standardized connection elements, the assembly process is simplified. The modular design allows for easy installation and retrofitting while maintaining optimized lighting performance through dedicated PCB and LED configuration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lighting device is pre-assembled as a complete module with all necessary components (LEDs, circuit board, connection elements) already in place. This preliminary assembly enables straightforward installation by simply connecting the module to the electrical installation device, eliminating complex on-site assembly requirements.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If specialized lighting devices are used for different device types, then specific functional requirements can be met, but the quantity of different lighting device types increases

Engineering Contradiction:
Improvefunctional adaptabilityVSAvoidnumber of lighting device types
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

A single universal lighting device design with standardized connection elements can be used across multiple electrical installation device types. The modular housing and standardized interface allow the same lighting module to fulfill functional requirements for different device types, reducing the number of different lighting device types needed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If lighting devices require specific space accommodation in the base part, then the lighting function can be integrated, but the adaptability to different device structures is reduced

Engineering Contradiction:
Improvelighting integrationVSAvoidstructural adaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The lighting device is segmented into a separate module with its own housing that contains the printed circuit board and LED sources. This external modular configuration eliminates the need for specific space accommodation within the base part, allowing the lighting module to be attached to various device structures without structural modifications.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables universal use of lighting devices across different electrical installation devices, simplifying handling and assembly, facilitating easy retrofitting, and ensuring reliable and efficient illumination.

Implementation Method 1

which has a printed circuit board (6) with a plurality of light sources (5)

Methodology Applied
Scientific EffectLight-emitting diode: Light Emitting Diode

Implementation Method 2

The lighting means (5) of the lighting device (3) are each designed as LEDs

Methodology Applied
Scientific EffectLED light emission: Light Emitting Diode

Implementation Method 3

The two contact springs (9) are each designed as helical compression springs, so that the contact pressure required for reliable contact is built up without further ado

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP2429044B1Electric installation device
Publication Date: 2014.01.01 BERKER GMBH & CO KG
  • EP2429044B1 patent drawingFigure 1
  • EP2429044B1 patent drawingFigure 2
  • EP2429044B1 patent drawingFigure 3

AI summary

The electrical installation equipment has a design cover and a socket at which a lighting device (3) is connected. The lighting device has a lamp (5) and the socket is provided with a supporting ring. The socket allows electrical connection to the installation system of the building. A receiving space present between the upper side of the supporting ring and the lower side of a design part is provided for the lighting device. An electrical circuit board (6) of the lighting device is received from a housing lower part (7).