Modular LED Illumination System with Adjustable Resistor Elements

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Solution Overview

Problem

Conventional LED illumination systems require uniformity in the number and type of light source elements to maintain consistent luminance, making them inflexible for general-purpose applications and difficult to customize for specific events or functions.

Innovation Solution

An LED illumination system with a modular design featuring a base with parallel branching lines and sockets, allowing for the easy addition or removal of light source and resistor elements, enabling customization of the number and arrangement of light sources and resistors to achieve desired luminance levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the number and type of light source elements are kept uniform in all luminous units, then consistent luminance is achieved, but flexibility and adaptability for different applications are reduced

Engineering Contradiction:
Improveluminance consistencyVSAvoidapplication flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The illumination system is divided into multiple independent luminous units, each containing a plurality of light source elements connected in series. Each luminous unit can be independently configured with different numbers of light source elements (e.g., 3, 4, or 5 LEDs per unit) depending on the desired luminance level, allowing customization while maintaining series connection reliability within each unit.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system allows dynamic reconfiguration by connecting multiple luminous units in parallel. The number of luminous units can be adjusted based on application requirements, enabling the same base structure to adapt to different luminance needs by simply adding or removing parallel units rather than redesigning the entire system.

Inventive Principle:
Principle #15Dynamics

2Reliability

If resistor elements are added to compensate for LED forward voltage irregularities, then luminance consistency is improved, but device complexity increases

Engineering Contradiction:
Improveluminance consistencyVSAvoidcircuit component quantity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The resistor elements are integrated within the same luminous unit structure as the LED elements. Each luminous unit contains both LEDs and resistors connected in series, merging the light-emitting function and the current-regulating function into a single modular unit, which simplifies the overall system architecture despite the added complexity within each unit.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system compensates for LED forward voltage variations by introducing resistor elements with specific resistance values into each luminous unit. This parameter adjustment allows each unit to maintain consistent current flow and luminance output despite individual LED variations, achieving reliability through controlled parameter modification.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If custom configurations of light source elements are implemented for specific applications, then adaptability is improved, but manufacturing standardization becomes more difficult

Engineering Contradiction:
Improveconfiguration flexibilityVSAvoidproduction standardization
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The system is segmented into standardized luminous units that can be manufactured uniformly. Each luminous unit contains a fixed number of LED elements (e.g., 3, 4, or 5) and corresponding resistors connected in series. These standardized modules can then be combined in parallel in different quantities to achieve various total luminance levels, maintaining manufacturing simplicity while providing configuration flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The luminous units are designed with universal characteristics that allow them to serve multiple functions. The same basic luminous unit structure can be used across different applications by simply varying the number of parallel units connected, making the manufacturing process standardized while the system remains adaptable to different luminance requirements through modular assembly.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This modular system allows for flexible customization of light source placement and luminance, making it suitable for various applications by enabling the adjustment of light source elements and resistors to meet specific requirements, enhancing versatility and adaptability.

Implementation Method 1

Each light source element has a first plug portion to be received in one socket in the first group of sockets, and also has an LED lamp to become part of the LED circuit assembly when the first plug portion is received in the associated socket

Methodology Applied
Scientific EffectLight-emitting diode effect: Light Emitting Diode

Implementation Method 2

Each resistor element has a second plug portion to be received in one socket in the second group of sockets, and also has a resistor to become part of the LED circuit assembly when the second plug portion is received in the associated socket

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS9557042B2LED illumination system having a plurality of alterable light source elements
Publication Date: 2017.01.31 USHIO INC
  • US9557042B2 patent drawing
  • US9557042B2 patent drawing
  • US9557042B2 patent drawing

AI summary

An illumination system includes an illumination base. The illumination base has two common lines, a plurality of parallel branching lines extending between the common lines respectively, and a plurality of sockets disposed on the branching lines. The same number of sockets are disposed on each branching line, and the sockets are connected in series. The illumination system also includes light source elements. Each light source element has a first plug portion to be received in one of the sockets, and an LED lamp to be electrically connected to the illumination base when the first plug portion is received in the associated socket. The illumination system also includes resistor elements. Each resistor element has a second plug portion to be received in one of the sockets, and a resistor to be electrically connected to the illumination base when the second plug portion is received in the associated socket.