Modular Ligand Synthesis for Olefin Polymerization Catalysts

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Solution Overview

Problem

There is a need for additional synthetic methods for preparing ligands that can modify the steric and electronic environments of metal centers, which are crucial for various catalytic reactions, particularly in polymerization processes like producing isotactic polypropylene, as existing methods are limited.

Innovation Solution

A process involving the reaction of specific alcohols with triphenylphosphine and diisopropylazodicarboxylate to form bridging reactants, followed by interaction with metal-containing compounds, resulting in ligands such as 2-(3-((2'-hydroxy-[1,1':3',1"-terphenyl]-2-yl)methoxy)propoxy)-5-methyl-[1,1':3',1"-terphenyl]-2'-ol, which can be used to create catalysts for olefin polymerization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If existing synthetic methods are used for preparing ligands, then the current ligand structures are obtained, but the ability to modify steric and electronic environments of metal centers is limited

Engineering Contradiction:
Improveability to modify steric and electronic environmentsVSAvoidsynthetic method availability
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The ligand synthesis is divided into modular stages: first forming the bridging reactant from alcohol and bromocresol, then reacting with the aromatic lithium compound. This segmentation allows systematic modification of different ligand portions to achieve desired steric and electronic properties while maintaining manageable synthesis procedures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention enables independent modification of specific ligand regions through selective reactant choice. By changing the alcohol component, bridging group, or aromatic substituent, one can locally adjust steric bulk or electronic characteristics without redesigning the entire ligand structure, thus improving adaptability.

Inventive Principle:
Principle #3Local quality

2Reliability

If new ligand structures are designed to improve catalytic performance, then polymerization capabilities are enhanced, but the synthesis complexity increases

Engineering Contradiction:
Improvecatalytic performanceVSAvoidsynthesis complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bridging reactant is prepared in advance through a standardized two-step sequence (alcohol + bromocresol with phosphine and DIAD). This preliminary preparation of the bridging component simplifies subsequent ligand assembly, as the complex bridging structure is pre-formed and ready for coupling with aromatic lithium compounds, thus reducing overall synthesis complexity while enabling diverse ligand designs.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The process effectively prepares ligands that can be used to form catalysts for olefin polymerization, offering new opportunities for polymer synthesis and modification of polymer properties.

Implementation Method 1

contacting an alcohol selected from the group consisting of 3-((2-bromobenzyl)oxy)propan-l-ol or 2-((2-bromobenzyl)oxy)ethanol and bromocresol in a reaction medium under reaction conditions in the presence of triphenylphosphine and diisopropylazodicarboxylate to make a bridging reactant

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 2

contacting a first reactant with a bridging reactant in a polar aprotic reaction medium under reaction conditions, thereby forming the ligand; wherein: (a) when the first reactant is 2-((tetrahydro-2H-pyran-2-yl)oxy)-[1,1'-biphenyl]-3-yl lithium

Methodology Applied
Scientific EffectNucleophilic Substitution: Chemical Bonding

Data Source

PatentEP3565821B1Synthesis of benzyloxyphenoxy phenol ligands
Publication Date: 2021.04.21 UNIVATION TECH LLC
  • EP3565821B1 patent drawing
  • EP3565821B1 patent drawing
  • EP3565821B1 patent drawing

AI summary

Synthetic methods for the preparation of ligands and metal-ligand complexes are disclosed.