Modular Light Fixture Brackets for Harsh Environment Sealing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing floodlight systems face challenges in meeting stringent standards for harsh environments, such as moisture, humidity, and potential explosions, while maintaining durability and reliability, especially with the integration of LED technology.

Innovation Solution

The development of modular light fixtures comprising multiple light modules with integrated power sources and coupling features, along with adjustable brackets and sealing mechanisms, allows for secure mechanical and electrical connections, meeting IP66 and other regulatory standards through the use of materials like aluminum and stainless steel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If floodlights are designed to meet stringent standards for harsh environments (IP66, moisture, humidity, explosion resistance), then reliability and safety are improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The floodlight system is divided into multiple independent modules, each with its own power source and coupling features. This segmentation allows each module to be designed and manufactured to meet IP66 and explosion resistance standards independently, simplifying the overall complexity while ensuring reliability through modular redundancy and standardized sealing mechanisms.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If modular design with multiple light modules and integrated power sources is implemented, then adaptability and ease of repair are improved, but device complexity increases

Engineering Contradiction:
ImproveadaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The brackets are designed with universal coupling features that can mechanically and electrically connect different light modules with integrated power sources. This universality allows the same bracket design to work with various module configurations, enhancing adaptability while managing complexity through standardized interfaces and modular architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9353924B2Assembly systems for modular light fixtures
Publication Date: 2016.05.31 EATON INTELLIGENT POWER LTD
  • US9353924B2 patent drawing
  • US9353924B2 patent drawing
  • US9353924B2 patent drawing

AI summary

A light fixture is disclosed. The light fixture can include a first light module and a second light module, each having at least one coupling feature, a power source, and at least one electrical receiver providing access to the power source. The light fixture can also include at least one first bracket having a first portion and a second portion, where the first portion mechanically couples to the at least one first coupling feature of the first light module, and where the second portion mechanically couples to the at least one second coupling feature of the second light module.