Modular Light Driver Controller for Wired Sensor Integration

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Solution Overview

Problem

Existing lighting systems with wireless sensors face high costs, complex circuitry, and increased communication traffic due to embedded processing and wireless communication modules, limiting the number of nodes and causing multi-master control issues.

Innovation Solution

A lighting system with a modular controller and wired sensor board, where sensors are powered from an additional secondary winding of the light driver's main windings and communicate via a wired connection, eliminating the need for secondary power circuitry and wireless communication modules, thus reducing installation costs and communication traffic.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If wireless sensors with embedded processing and communication modules are used, then sensor functionality is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvesensor functionalityVSAvoidcircuitry complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent extracts the processing and communication functions from the sensor nodes and relocates them to a central gateway or controller. This allows simple sensor nodes to communicate basic data while complex processing occurs centrally, reducing device complexity at the sensor level while maintaining full functionality through the distributed architecture.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The central gateway or controller serves multiple functions: it processes data from multiple sensor types, provides wireless communication infrastructure, performs analytics, and coordinates system-wide operations. This multi-functional approach consolidates complexity into a single component that serves the entire sensor network.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If wireless communication modules are embedded in each sensor, then wireless connectivity is enabled, but communication traffic and system noise increase

Engineering Contradiction:
Improvewireless connectivityVSAvoidcommunication traffic and noise
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent merges all wireless communication functions into a single central gateway rather than distributing them across multiple sensor nodes. This consolidation reduces the total number of wireless transmissions in the environment, lowering communication traffic and electromagnetic noise while maintaining wireless connectivity through the gateway's infrastructure.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If external sensors with dedicated power circuitry are used, then sensor operation is enabled, but manufacturing cost and installation complexity increase

Engineering Contradiction:
Improvesensor operation capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The central gateway provides universal power distribution to multiple sensor nodes through a single power infrastructure. This eliminates the need for each sensor to have dedicated power circuitry, reducing manufacturing costs while maintaining the ability to power and operate multiple sensors through the shared gateway infrastructure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system minimizes financial and operational costs, reduces wireless communication traffic, and eliminates multi-master control issues by using a wired connection for sensor communication, resulting in a simpler and more efficient lighting solution.

Implementation Method 1

the converter includes: a transformer including a primary winding, a first secondary winding electrically coupled to the light source, and a second secondary winding electrically coupled to the sensor board

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12598684B2Light driver system with modular controller board
Publication Date: 2026.04.07 ERP POWER LLC
  • US12598684B2 patent drawing
  • US12598684B2 patent drawing
  • US12598684B2 patent drawing

AI summary

A light driver includes a converter configured to generate a drive signal for powering a light source based on a control signal, a modular controller board electrically coupled to a sensor board and configured to receive sensor data from the sensor board and to generate a first sensor control signal corresponding to the sensor data, and a primary controller configured to control the converter by generating the control signal based on the first sensor control signal.