Modular Light Housing Segmentation for Repairable Solar Fixtures

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Solution Overview

Problem

Conventional light fixtures are inflexible, requiring replacement of the entire fixture when changing light sources or repairing damaged components, and solar-powered fixtures are limited to sunny areas due to integrated light source assemblies and housing.

Innovation Solution

A modular light housing system with a separable light transmissible portion and cover portion, allowing for easy replacement of light sources and flexible placement, featuring wire passages and conduits for electrical connectivity and reflector panels for light diffusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If conventional light fixtures have integrated light source assemblies, then structural stability is improved, but adaptability deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidadaptability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The light fixture is divided into separate modules: a light housing and a light source assembly that can be independently removed and replaced. This segmentation allows the light source to be changed without replacing the entire fixture, resolving the contradiction between structural stability and adaptability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light source assembly is designed with dynamic replaceability through standardized mounting interfaces. This allows the system to adapt to different light source types and configurations while maintaining a stable housing structure, enabling flexibility without compromising structural integrity.

Inventive Principle:
Principle #15Dynamics

2Ease of manufacture

If conventional light fixtures have integrated light source assemblies, then manufacturing simplicity is improved, but ease of repair deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidease of repair
Core Design Contradiction:
Ease of manufactureVSEase of repair

Solution Approach 1:

By segmenting the light fixture into a housing and a separate light source assembly, the design maintains manufacturing simplicity through standardized components while dramatically improving ease of repair. Users can replace only the damaged light source assembly without discarding the entire fixture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular design enables users to discard only the damaged light source assembly while recovering and retaining the functional housing and other components. This reduces waste and repair costs while maintaining manufacturing efficiency through standardized parts.

Inventive Principle:
Principle #34Discarding and recovering

3Stability of the object's composition

If solar-powered light fixtures have integrated light source assemblies, then structural stability is improved, but placement flexibility deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidplacement flexibility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The separation of the light source assembly from the housing allows solar-powered fixtures to be configured with different power sources or panel arrangements. This enables placement in shaded areas while maintaining structural stability through the standardized modular interface.

Inventive Principle:
Principle #1Segmentation

4Reliability

If conventional light fixtures require full replacement for light source changes, then reliability is improved, but loss of substance deteriorates

Engineering Contradiction:
ImprovereliabilityVSAvoidwaste
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The modular design allows users to recover and retain the functional housing, wiring, and mounting components when replacing only the light source assembly. This reduces material waste significantly compared to full fixture replacement while maintaining system reliability through proper connection interfaces.

Inventive Principle:
Principle #34Discarding and recovering

Data Source

PatentUS11927332B1Modular light housing
Publication Date: 2024.03.12 UNGROUNDED INNOVATIONS LLC
  • US11927332B1 patent drawing
  • US11927332B1 patent drawing
  • US11927332B1 patent drawing

AI summary

A modular light housing apparatus for removably holding a light assembly includes a light transmissible portion and a cover portion. The cover portion is releasably coupled to the light transmissible portion and the light transmissible portion has a mounting region and a light compartment configured for transmitting light from the apparatus. Wire passages are provided between the mounting region and the light compartment, which is defined by a frame. The frame has a plurality of wire conduits, each near one of the wire passages. The wire conduits each have a conduit opening opposite one of the wire passages. The cover portion has a light mount for holding the light source, and the wires travel through the wire passages, wire conduits, and conduit openings to engage a light source.