Modular Light Source Apparatus with Dustproof Sealing

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Solution Overview

Problem

Projectors using laser light sources face challenges in adapting to specification changes and require protection against dust and other contaminants to maintain optical integrity.

Innovation Solution

A light source apparatus is designed with modular units, each equipped with dustproof structures that create sealed spaces to prevent contamination, allowing for flexible specification changes and maintaining optical precision.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the light source apparatus uses a fixed integrated structure, then the manufacturing and assembly are simpler, but the adaptability to specification changes is poor

Engineering Contradiction:
Improveadaptability to specification changesVSAvoidstructural complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The light source apparatus is divided into multiple independent units: a light source unit containing the laser light source, an optical system unit containing optical components, and a phosphor unit containing the phosphor wheel. These units can be independently designed, manufactured, and assembled, enabling flexible specification changes while maintaining manageable complexity through modular architecture.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the light source apparatus uses a modular design with separate units, then the adaptability to specification changes is improved, but the device complexity increases

Engineering Contradiction:
Improveadaptability to specification changesVSAvoidnumber of units and connections
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The modular units are designed with universal connection interfaces and standardized mounting structures that allow different specifications of light source units, optical system units, and phosphor units to be interchangeably assembled. This universality reduces the complexity burden by providing standardized connection protocols across all unit types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the light source apparatus has open structures for heat dissipation and access, then the ease of manufacture and maintenance is improved, but dust and contaminants can affect the optical components

Engineering Contradiction:
Improveprotection against dust and contaminantsVSAvoidease of assembly and maintenance
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Each modular unit is enclosed in a casing that provides dustproof protection for internal optical components. The casings include sealed structures with light-transmitting windows that allow optical paths to remain protected while maintaining unit integrity. These flexible enclosure designs enable easy assembly and disassembly for maintenance while consistently providing dustproof protection.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modular design enables flexible adaptation to specification changes while effectively preventing dust and contaminants from affecting the light source and optical systems, ensuring high assembly accuracy and maintaining optical performance.

Implementation Method 1

By excitation, the phosphor converts a part of the blue laser light into yellow fluorescence and transmits another part of the light therethrough

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Data Source

PatentUS10545331B2Light source apparatus and image display apparatus
Publication Date: 2020.01.28 SONY GROUP CORP
  • US10545331B2 patent drawing
  • US10545331B2 patent drawing
  • US10545331B2 patent drawing

AI summary

A light source apparatus according to an embodiment of the present technology includes a first unit and a second unit. The first unit includes a light source portion and a first dustproof structure portion that covers the light source portion. The second unit is connected to the first unit and includes a light-emitting body that emits visible light by being excited by emission light emitted from the light source portion and a second dustproof structure portion that covers the light-emitting body.