Modular Linear Lighting Channel With Segmented Sidewalls
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Solution Overview
Problem
Existing linear lighting channel systems lack modularity and versatility, limiting their installation options and light diffusion capabilities, as they often require complex and rigid structures that hinder adaptability and efficient light distribution.
Innovation Solution
A modular channel system comprising separable sidewalls and a bottom with complementary engaging structures, allowing for flexible assembly and integration with various covers, including diffusers and lenses, to enhance light diffusion and adaptability for different mounting configurations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If a single-piece extrusion channel is used, then structural strength and simplicity are improved, but modularity and adaptability deteriorate
Solution Approach 1:
The channel is divided into separate modular components including sidewalls with flanges and a bottom section with complementary engaging structures. These segments can be assembled and disassembled independently, providing both structural integrity through proper engagement mechanisms and adaptability for different installation configurations and mounting options.
2Ease of manufacture
If a single-piece extrusion channel is used, then manufacturing simplicity is improved, but installation flexibility and mounting options deteriorate
Solution Approach 1:
The channel components are manufactured separately as modular segments that can be produced using standard extrusion or fabrication processes. The sidewalls include outwardly-extending flanges with engaging structures, while the bottom section has complementary features, allowing for simplified manufacturing of each component and flexible assembly during installation to accommodate various mounting scenarios.
3Stability of the object's composition
If sidewalls have inward projections or ridges, then structural rigidity is improved, but light diffusion capability deteriorates
Solution Approach 1:
The sidewalls are designed with outwardly-extending flanges that provide structural rigidity and mounting capability at the periphery, while the interior surfaces remain smooth and free of inward projections or ridges. This localized differentiation allows the exterior to maintain structural integrity while the interior optimizes light diffusion and directs light toward the cover without obstruction.
4Stability of the object's composition
If flanges are permanently attached to sidewalls, then structural stability is improved, but adaptability for different mounting configurations deteriorates
Solution Approach 1:
The flanges are designed with engaging structures that provide structural stability when assembled with the bottom section, while the modular nature of the components allows for disassembly and reconfiguration. The complementary engaging structures ensure stable connection during installation, but the overall system remains adaptable for different mounting configurations as components can be separated and reassembled in various arrangements.
Data Source
AI summary
Channel systems adapted to diffuse light are disclosed. The channels include a bottom and a pair of sidewalls. The interior surfaces of the sidewalls are free from inward projections or ridges that would prevent light from linear lighting installed in the channel from reaching the cover. In some cases, the sidewalls may bend inwardly to capture and engage the cover. In various embodiments, the cover may be a diffuser, a lens, or a prism. In some cases, the bottom of the channel may be sloped or angled to direct the light from linear lighting installed on it.