Modular Lighting Control System with Concealed Switch Controller

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Solution Overview

Problem

Existing home lighting control systems are often complex and expensive, requiring skilled technicians for installation and operation, and smart light bulbs can be limited by the associated light switch or fixture, leading to inoperability when the switch is turned off.

Innovation Solution

The development of a scalable lighting control system with modular components, including base modules and light control modules with processors for smart lighting control, which can be wirelessly connected and configured to create various lighting scenes, and a wall-plate system that conceals switch controllers while allowing for easy access and remote operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional lighting control systems are used, then lighting control functionality is provided, but the system becomes complex and requires skilled technicians for installation and operation

Engineering Contradiction:
Improveease of installation and operationVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The system is divided into modular components: base modules that install in electrical boxes and light control modules that can be nested within them. Each module is self-contained with specific functions, allowing independent installation and configuration without requiring complex system-level expertise

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system enables DIY installation through standardized electrical connections and modular nesting mechanisms that don't require skilled technicians. Users can independently configure lighting scenes and control preferences without professional assistance

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If smart light bulbs are limited by associated light switches, then the light switch provides control functionality, but the smart light bulb becomes inoperable when the switch is turned off

Engineering Contradiction:
Improvelight bulb operabilityVSAvoidlight bulb functionality
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The light control module is electrically coupled between the base module and the light bulb, extracting the control function from the traditional wall switch. This allows the smart light bulb to receive controlled power while remaining independently operable through the control module's interface

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The light control module serves as an intermediary device that mediates between the power source and the smart light bulb. It provides controlled power delivery while maintaining the bulb's smart functionality through wireless communication and alternative control interfaces

Inventive Principle:
Principle #24Intermediary (Mediator)

3Shape

If wall plates conceal switch controllers, then aesthetic appearance is improved, but access to the controllers becomes difficult

Engineering Contradiction:
Improveaesthetic appearanceVSAvoidaccess to controllers
Core Design Contradiction:
ShapeVSEase of operation

Solution Approach 1:

The light control module is nested within the base module behind the wall plate, with the actuator extending through the wall plate surface. This nesting arrangement conceals the controller while maintaining accessibility through the protruding actuator mechanism

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The control interface extends from the concealed controller through the wall plate surface in a third dimension. The actuator protrudes outward, allowing users to access and operate the controller from the front while the main controller body remains concealed behind the wall plate

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11017963B2Intelligent lighting control system including releasable faceplate
Publication Date: 2021.05.25 SAVANT SYSTEMS INC
  • US11017963B2 patent drawing
  • US11017963B2 patent drawing
  • US11017963B2 patent drawing

AI summary

The present disclosure provides an intelligent lighting control system including a releasable faceplate. The faceplate is used for installation of at least one base module. The base module has a base housing that forms a well and includes a first connector positioned in the well. The base module further includes a power terminal configured to receive electrical current and a dimmer circuit configured to modulate a flow of the electrical current to a load terminal coupled to a lighting circuit. A switch controller is mounted in the faceplate and includes a second connector configured to electrically engage with the first connector when the faceplate is pivoted to the base module. The switch controller is further configured to send one or more commands to the base module to control the dimmer circuit.