Modular Lighting System for Indoor Cultivation

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Solution Overview

Problem

Indoor cultivation facilities face challenges in maintaining uniform light intensity for plants, which affects growth and increases power requirements, and existing lighting systems are complex and costly to install and maintain.

Innovation Solution

The proposed solution involves a lighting system with multiple units positioned close to the plants, vertically adjustable to maintain consistent light intensity, and a modular design with replaceable light cards and a power supply unit positioned for easy access to reduce maintenance costs and power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If lighting units are positioned close to plants to maintain uniform light intensity, then illumination uniformity is improved, but device complexity increases

Engineering Contradiction:
Improvelight intensity uniformityVSAvoidlighting system complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The lighting system is divided into multiple independent lighting units that can be individually positioned and adjusted. Each unit contains modular components including light cards with specific LED configurations, allowing the system to achieve uniform light distribution through distributed positioning rather than requiring a single complex overhead system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lighting units are designed to be vertically adjustable relative to the plants. This dynamic positioning capability allows the system to adapt to different plant growth stages and maintain optimal light intensity uniformity, transforming a static complex installation into a dynamically adjustable simpler system.

Inventive Principle:
Principle #15Dynamics

2Ease of repair

If modular design with replaceable components is implemented, then ease of maintenance is improved, but device complexity increases

Engineering Contradiction:
Improvemaintenance easeVSAvoidmodular system complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The lighting units incorporate modular light cards that can be independently replaced. Each light card contains specific LED modules that can be swapped out without affecting other components, enabling simple maintenance operations while the modular architecture provides systematic organization that manages complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular light cards are designed with universal mounting and electrical connection interfaces that work across different lighting unit configurations. This standardization allows the same replaceable components to serve multiple functions and positions, simplifying maintenance procedures despite the modular system's inherent complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If power supply unit is positioned for easy access, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improvepower supply accessibilityVSAvoidsystem configuration complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The power supply unit is extracted from the integrated lighting assembly and positioned as a separate, independently accessible component. This allows operators to access and service the power supply without needing to work with the lighting elements themselves, improving operational ease while the separation manages complexity through functional decomposition.

Inventive Principle:
Principle #2Taking out (Extraction)

4Illumination intensity

If multiple lighting units are used to provide uniform light distribution, then illumination uniformity is improved, but power requirements increase

Engineering Contradiction:
Improvelight distribution uniformityVSAvoidpower consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

Each lighting unit is configured with specific LED modules that emit targeted wavelengths optimized for plant photosynthesis. By providing locally optimized light quality at each positioning point rather than using a single overhead system, the distributed units achieve uniform distribution while improving energy efficiency through localized spectral optimization.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The vertically adjustable positioning of multiple lighting units allows dynamic optimization of light delivery efficiency. As plants grow, the units can be repositioned to maintain optimal distances, ensuring uniform light distribution without increasing power consumption, thereby resolving the contradiction between uniformity and energy use.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures uniform light distribution across the growing area, reduces power requirements, and simplifies installation and maintenance by allowing for easy replacement of components, thereby enhancing plant growth and reducing operational expenses.

Implementation Method 1

Each light card may include a plurality of light emitting diodes

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Data Source

PatentUS11812707B2Modular lighting system, such as for an indoor cultivation facility
Publication Date: 2023.11.14 OMACHRON INTELLECTUAL PROPERTY INC
  • US11812707B2 patent drawing
  • US11812707B2 patent drawing
  • US11812707B2 patent drawing

AI summary

A lighting system, such as for an indoor growing facility, comprises a frame, an end electrical connector, a light emitting unit comprising at least one LED and a unit electrical connector, wherein the light emitting unit is positionable within a first mounting region of the frame with the unit electrical connector electrically connected to a light emitting unit electrical connector of the frame. The light emitting unit is removably insertable into the first mounting region through a first opening in a sidewall of the frame.