Modular Lighting Fixture with Interchangeable Tops

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Solution Overview

Problem

Current lighting systems for water containment vessels, such as spas and pools, lack user customization, are labor-intensive to install, and do not support aftermarket upgrades, with static LED systems offering limited aesthetic options and being prone to degradation.

Innovation Solution

A modular lighting assembly with interchangeable light sources and tops, utilizing a water-resistant through-wall fitting that allows for easy upgrading and customization, providing diffused light and shadow effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If static LED lighting systems are used, then energy efficiency and durability are improved, but user customization options and aesthetic versatility deteriorate

Engineering Contradiction:
Improvelighting system durabilityVSAvoiduser customization options
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The lighting system is divided into separate modular components: a base unit containing the LED light source and a separate interchangeable top portion. This segmentation allows the durable LED base to remain fixed while the aesthetic top portions can be easily swapped to provide customization without compromising the reliability of the lighting system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from a static, fixed lighting configuration to a dynamic, reconfigurable system where users can change top portions to alter lighting effects, colors, and patterns. This dynamic capability is achieved through quick-connect mechanisms that allow easy interchange of modular components.

Inventive Principle:
Principle #15Dynamics

2Ease of manufacture

If traditional through-wall fittings are used, then installation is simplified, but installation time and labor requirements increase

Engineering Contradiction:
Improveinstallation simplicityVSAvoidinstallation time
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The base unit and top portions are pre-configured with complementary connection mechanisms (such as threaded interfaces, bayonet mounts, or snap-fit features) that enable quick assembly. This preliminary design of the connection interface eliminates the need for complex installation procedures, reducing both labor requirements and installation time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

By segmenting the lighting fixture into a base unit and separate top portions with standardized connections, the system allows for modular installation where components can be independently positioned and quickly assembled, significantly reducing installation time compared to traditional integrated fixtures.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If fixed lighting systems are used, then initial installation is easier, but after-market upgrades and modifications become difficult

Engineering Contradiction:
Improveinitial installation easeVSAvoidafter-market upgrade ability
Core Design Contradiction:
Ease of manufactureVSEase of repair

Solution Approach 1:

The system is designed to be dynamically reconfigurable through the interchangeability of top portions on the fixed base unit. This allows users to easily upgrade or modify the lighting system by replacing top portions with different aesthetic features, colors, or lighting patterns, maintaining ease of modification throughout the product lifecycle.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The base unit is designed as a universal platform that can accept multiple different top portions, each providing different lighting effects or aesthetic features. This multi-functionality allows a single base unit to support various configurations and upgrades, making the system adaptable to changing user preferences and requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Ease of manufacture

If acrylic light housings are used, then manufacturing is simplified, but long-term durability and aesthetic appearance deteriorate due to hardening, cracking, and yellowing

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidlong-term durability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The lighting fixture is segmented into a base unit containing the LED light source and separate top portions that can be manufactured from different materials. This allows the top portions to be made from materials with superior durability and aesthetic properties (such as UV-resistant plastics or glass) without complicating the overall manufacturing process, as each component can be produced independently using optimized methods.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system allows for the use of composite materials or material combinations where the base unit can be made from cost-effective materials while the top portions utilize materials with enhanced durability, UV resistance, and aesthetic properties. This composite approach maintains manufacturing simplicity while significantly improving long-term reliability and appearance retention.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables users to modify lighting effects and customize their experience, offering long-lasting, low-maintenance solutions with aftermarket opportunities, enhancing both functionality and aesthetics.

Implementation Method 1

a light emitted from a light source disposed in the socket is diffused by the flange

Methodology Applied
Scientific EffectLight diffusion: Scattering

Data Source

PatentUS7604364B2Lighting fixture
Publication Date: 2009.10.20 DIMENSION ONE SPAS
  • US7604364B2 patent drawing
  • US7604364B2 patent drawing
  • US7604364B2 patent drawing

AI summary

A light fixture for a water containment vessel or other application has a fixture configured to receive a light assembly at one end and a decorative top at the other end. The fixture can be configured to be inserted into a water containment vessel wall and to accept interchangeable decorative top pieces, thereby allowing alteration or customization of the lighting provided.