Modular Lighting System Shared Structural Connectors

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Solution Overview

Problem

Existing modular lighting systems lack seamless electro-mechanical connectivity, limiting their ability to form an array of configurations and providing flexible illumination density and scalability.

Innovation Solution

A modular lighting system comprising three-dimensional structural frames connected by multi-armed connectors, allowing for horizontal and vertical expansion, with power cables routed through hollow tubes to reduce clutter and enhance aesthetics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If modular lighting systems use separate structural components for each luminaire, then ease of manufacture and assembly are improved, but device complexity and lack of seamless connectivity worsen

Engineering Contradiction:
Improveease of manufactureVSAvoiddevice complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent combines structural support and electrical connectivity functions into a single integrated connector component. This connector serves dual purposes: mechanically joining luminaire cubes while simultaneously providing electro-mechanical connectivity for power and data transmission. This merging eliminates the need for separate structural and electrical components, reducing overall device complexity while maintaining ease of manufacture.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The connector is designed as a universal component that performs multiple functions: structural attachment, electrical power transmission, and data communication. This multi-functional design allows a single component type to replace what would traditionally require multiple specialized parts, simplifying the overall system architecture while preserving manufacturing simplicity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If modular lighting systems allow for infinite configurations, then adaptability and versatility are improved, but device complexity and installation difficulty worsen

Engineering Contradiction:
ImproveadaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The lighting system is divided into identical, standardized luminaire cube modules that can be independently manufactured and then assembled in various configurations. Each cube contains integrated components (lighting elements, connectors, power supplies) that are pre-configured during manufacturing. This segmentation allows infinite spatial arrangements while keeping individual module complexity low and standardized.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The universal connector design enables any luminaire cube to connect to any other cube in multiple orientations and configurations. The connector's multi-functionality (structural + electrical + data) ensures that the same component works regardless of the overall system arrangement, enabling adaptability without increasing the complexity of individual components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If power cables are routed externally through connectors, then ease of installation is improved, but aesthetic appearance and clutter worsen

Engineering Contradiction:
Improveease of installationVSAvoidaesthetic appearance
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent merges the power cable routing function with the structural connector by integrating cable conduits directly into the connector housing. Power cables are routed through hollow chambers within the connector itself, concealing them within the structural framework rather than having them hang externally. This eliminates visual clutter while maintaining ease of installation, as cables are guided through pre-formed pathways during assembly.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11708948B2Modular lighting system with shared structural components
Publication Date: 2023.07.25 CONTEMPORARY VISIONS LLC
  • US11708948B2 patent drawing
  • US11708948B2 patent drawing
  • US11708948B2 patent drawing

AI summary

A lighting system includes two or more three-dimensional structural frames that are joined to one another by at least one shared frame component and at least one shared connector to form a modular structural frame. The frames can be fitted with a light emitting panel for emitting light downwardly. The frames can be suspended from a ceiling via suspension cables or can be fixedly mounted to a ceiling.