Modular Sanitary Product Line Layout for Flexible Reconfiguration
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Solution Overview
Problem
Existing production lines for sanitary products lack flexibility in design and management, with units and components being specific to a single line, making them inflexible, expensive, and difficult to adapt or reuse across different lines, and safety protections bulky and non-adaptable.
Innovation Solution
A production line comprising modular, standardized manufacturing units with interchangeable structural support frames and panels, allowing for flexible combinations and the use of a cleaning robot, while maintaining safety and handling space.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If production lines are made with fixed, non-modular units, then structural stability and simplicity are improved, but flexibility and adaptability deteriorate
Solution Approach 1:
The production line is divided into separate modular units, each with its own support frame and operative assembly. These units can be independently configured, assembled, and reconfigured. The segmentation allows each unit to maintain structural stability while the entire system gains flexibility through modular composition and interchangeability of units.
Solution Approach 2:
The support frames are designed with adjustable and reconfigurable characteristics, allowing the operative assemblies to be dynamically repositioned or replaced. This dynamic capability enables the production line to adapt to different manufacturing requirements while maintaining stable operation during production cycles.
2Reliability
If production lines use customized, line-specific components, then operational reliability is improved, but cost and complexity increase
Solution Approach 1:
The support frames and operative assemblies are designed as universal, standardized modules that can be used across multiple production lines and configurations. This universality reduces the variety of unique components needed, lowering overall system complexity and cost while maintaining reliable operation through proven, reusable designs.
Solution Approach 2:
The modular design enables operative assemblies to be easily removed, recovered, and reused in different positions or configurations. Instead of custom-built components that are discarded or difficult to relocate, these standardized modules can be recovered and redeployed, reducing complexity and improving cost-effectiveness.
3Object-affected harmful factors
If safety protections are made bulky and fixed, then operator safety is improved, but accessibility and ease of operation deteriorate
Solution Approach 1:
Safety protections are designed as movable or adjustable rather than fixed and bulky. This allows the safety systems to dynamically adapt to operational needs, providing protection when required while allowing easy access to operative areas during maintenance or configuration changes.
Solution Approach 2:
Safety functions are extracted as separate, removable components rather than integrated into bulky fixed structures. This allows safety protections to be positioned optimally for operator safety while maintaining clear access pathways and ease of operation when safety risks are mitigated.
Data Source
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AI summary
The present invention concerns a production line for sanitary products realized by standard manufacturing stations connected to each other in a modular way to which also standard panellings are connected, supporting the manufacturing members.