Modular livestock stall

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Solution Overview

Problem

The construction of livestock stalls is a labor-intensive and time-consuming process requiring high skill and coordination, with complex material procurement and assembly, especially in building individual or small group animal enclosures.

Innovation Solution

A modular construction kit comprising precisely measured and machined components, including cubes, cylinders, vent elements, and elongated tubes, that can be easily assembled and attached to surfaces, allowing for quick and efficient stall construction without the need for extensive labor or specialized skills.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional construction methods are used to build livestock stalls from raw materials, then the stalls can be constructed with durable materials, but the construction process becomes labor-intensive and time-consuming requiring high skill and coordination

Engineering Contradiction:
Improvestall durabilityVSAvoidconstruction efficiency
Core Design Contradiction:
StrengthVSProductivity

Solution Approach 1:

The stall construction system is divided into modular components including pre-fabricated wall panels, flooring sections, roofing elements, and standardized connectors. Each module is manufactured separately with precise dimensions and connection interfaces, allowing them to be assembled like building blocks without requiring complex on-site construction skills or extensive labor coordination.

Inventive Principle:
Principle #1Segmentation

2Reliability

If traditional construction methods are used requiring materials from various sources, then the stall can be built with suitable materials, but the material procurement process becomes complicated and time-consuming

Engineering Contradiction:
Improvematerial suitabilityVSAvoidprocurement complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The modular stall system employs standardized connection interfaces and universal mounting mechanisms that work across all stall components regardless of the specific material type. This universality allows the same connection hardware and assembly procedures to be used with different material configurations, significantly simplifying the procurement process while maintaining material suitability for each application.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If traditional extensive construction undertaking is undertaken with multiple workers and coordination, then the stall construction can be completed, but the process requires high levels of skill and coordination

Engineering Contradiction:
Improveconstruction simplicityVSAvoidassembly difficulty
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

All stall components are pre-fabricated with precise dimensions, pre-drilled connection holes, and pre-attached hardware in a controlled manufacturing environment. This preliminary preparation eliminates the need for skilled craftsmen to perform complex measurements, cuts, and fittings on-site, allowing unskilled or minimally trained workers to assemble the stalls using simple connection operations.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10757908B2Modular livestock stall
Publication Date: 2020.09.01 AMITY TECHNOLOGY LLC
  • US10757908B2 patent drawing
  • US10757908B2 patent drawing
  • US10757908B2 patent drawing

AI summary

A connector includes a cube, a first cylinder and a second cylinder. The cube includes first, second, third, fourth, fifth and sixth faces. The cube includes a first bore therein, the first bore having a first longitudinal axis. The first cylinder extends from the first face; the first cylinder includes a first hole therein, the first hole having a second longitudinal axis. The second cylinder extends from the second face; the second cylinder includes a second hole therein, the second hole having a third longitudinal axis. The first, second and third longitudinal axes are parallel to each other. In another aspect, a vent element includes a first piece and a second piece that is a mirror image of the first piece, each of the pieces having upper, middle and lower portions. In yet another aspect, a system is configured for removable attachment of an elongated tube to a surface.