Modular Load Carrier System With Pin-Openings
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Solution Overview
Problem
Standardized load carrier systems face difficulties in securely attaching and transporting loads of varying sizes and shapes due to their fixed dimensions, limiting adaptability and security.
Innovation Solution
A modular load carrier system composed of separate components, including base elements and load holders with customizable openings and pins, allowing for flexible assembly and connection, along with optional security features like hidden electronic tracking devices.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If standardized load carriers with fixed dimensions are used, then manufacturing and handling are simplified, but adaptability to different load sizes and shapes deteriorates
Solution Approach 1:
The load carrier system is divided into separate modular components: base elements with standardized connection interfaces and load holders that can be selectively attached. This segmentation allows the system to maintain standardized manufacturing for individual components while enabling flexible assembly configurations to adapt to different load requirements.
2Device complexity
If fixed-dimensional load carriers are used, then system complexity is reduced, but the ability to securely attach diverse loads deteriorates
Solution Approach 1:
The base elements are designed with universal connection interfaces (openings and pins) that can accommodate multiple types of load holders and attachment configurations. This multi-functionality allows a single standardized base element design to securely attach various loads while maintaining system simplicity through interface standardization.
3Adaptability or versatility
If modular components with separate parts are used, then adaptability to different loads is improved, but device complexity increases
Solution Approach 1:
The load holder is extracted as a separate removable component from the base element, allowing it to be selectively attached only when needed for specific load types. This extraction enables customization for different loads while managing component complexity by separating the permanent base structure from the interchangeable load-holding elements.
Data Source
Figure 1

AI summary
Load carrier system (1) consisting of at least one base element (2) with regularly or irregularly arranged openings (3) on a top surface (4) and a bottom surface (5), at least one load holder (6) with regularly or irregularly arranged openings on a further bottom surface (7) and a further top surface (8) on which a load can be attached, pins (9) which in their cross-sections correspond to the respective openings and into which they can be partially inserted in a functionally reliable manner, so that the at least one base element and the at least one load holder can be functionally connected to each other and/or to each other.