Modular Lock Chassis With Movable Control Module for Battery Exchange

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Solution Overview

Problem

Existing locks with integrated energy sources, such as batteries, require laborious demounting procedures for access and replacement due to their compact design, which complicates installation and maintenance.

Innovation Solution

A modular lock design with a separable control module and chassis, allowing access to the energy source without demounting, featuring a movable control module that slides relative to the chassis, enabling easy battery replacement or recharging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the lock is designed with a compact construction and actuating elements arranged at an accessible external side, then the lock achieves a space-saving and user-friendly design, but access to the energy source becomes difficult requiring demounting of the lock

Engineering Contradiction:
Improveexternal area occupied by actuating elementsVSAvoidaccess to energy source
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The lock is divided into a fixed part (chassis with locking means and energy source receptacle) and a movable part (control module with control means). This segmentation allows the control module to be removed independently, providing access to the energy source without demounting the entire lock from the door.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control module is designed to be movable relative to the chassis, transitioning between a fixed operational position and a removed position. This dynamic design enables easy access to the energy source by simply detaching the control module, eliminating the need to remove the entire lock assembly.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If the energy source is installed in a compartment accessible at a face remote from the actuating elements, then the lock achieves a balanced component distribution, but access to the energy source requires laborious demounting of the lock

Engineering Contradiction:
Improvecomponent distributionVSAvoidenergy source replacement
Core Design Contradiction:
Stability of the object's compositionVSEase of repair

Solution Approach 1:

The lock components are segmented into a fixed chassis containing the energy source receptacle and a separable control module. This allows the control module to be removed independently for energy source replacement, making maintenance simple while keeping the overall component distribution balanced.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The design enables users to easily replace or recharge the energy source themselves by simply removing the control module and accessing the receptacle on the chassis, without requiring professional intervention or complex disassembly procedures.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If the lock has components on both sides of a door with a connecting shaft passing through, then the lock achieves symmetrical functionality, but access to the energy source becomes more complicated

Engineering Contradiction:
Improvebidirectional functionalityVSAvoidaccess procedure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The lock is segmented into a removable control module and a fixed chassis that remains mounted on the door. This segmentation simplifies access to the energy source by allowing the control module to be detached from either side of the door, maintaining bidirectional functionality while reducing access complexity.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12435539B2Energy source access in a lock
Publication Date: 2025.10.07 CODELOCKS INT LTD
  • US12435539B2 patent drawing
  • US12435539B2 patent drawing

AI summary

A surface-mounted keylessly operated lock (10) comprises a chassis (11) mountable on one of two parts, especially a door and a door surround, to be locked and unlocked relative to one another and carrying locking means (17 to 23) transferrable between a locking state and an unlocking state respectively for the locking and unlocking, the locking means being electrically operable to cause or allow transfer from the locking state to the unlocking state. In addition, the lock includes a control module (16) mounted on the chassis (11) and carrying control means (30) for controlling supply of electrical operating power to the locking means. The chassis has a receptacle (25) for reception of an electrical energy source, especially batteries, for providing the operating power and the module (16) inclusive of the control means (20) is movable relative to the chassis (11) to permit access to the receptacle (25) to enable battery exchange without demounting of the installed lock.